Calculator #28

AGL Spare Capacity Calculator

Remaining load capacity on an existing CCR circuit, and whether planned fixtures will fit.

About this calculator

Enter the CCR rating and the load already on it, either from the fixtures or from a measured kVA. The tool gives the spare capacity below your maximum loading, how many more fixtures it allows, and checks a list of planned additions.

Quick start

CCR and Circuit

Treated as kVA capacity. Check against your CCR data sheet.
A placeholder for your own design rule.

Existing load

Add one row per kind of fixture already on the circuit. Watts are the lamp or fixture power on the secondary side.

DescriptionQtyW eachTotal (W)
Out and back, the same as in Cable Voltage Drop.
A placeholder for your own rule.
Used to turn real power into kVA. It is also applied to the cable loss, which is slightly conservative. A placeholder for your own rule.

Planned Additions

Fixtures you want to add. Leave empty to see only the spare capacity.

DescriptionQtyW eachTotal (W)
Cable added along with each fixture, out and back. Zero ignores it.
Watts of the fixture used to count how many more would fit.
FAQ

AGL Spare Capacity Calculator: Frequently Asked Questions

Quick answers on the remaining load capacity of a CCR circuit and whether planned fixtures will fit.

What does the AGL Spare Capacity Calculator do?

It works out the remaining load capacity on an existing CCR circuit below your maximum loading. It shows how many more fixtures of a chosen wattage would fit, checks a list of planned additions, and reports the load after additions and the CCR output voltage. It also produces a build-up and a PDF report.

How is the spare capacity calculated?

Spare = rating × maximum loading − Sexisting. It is measured against the usable capacity, not the nameplate rating. For example, a 10 kVA CCR at 90 % has 9.00 kVA usable, and with an existing load of 5.64 kVA the spare capacity is 3.36 kVA.

How is the existing load found?

Either from fixture groups or from a measured kVA. From fixture groups, S = (Σ qty × W ÷ η + I² × Rcable) ÷ PF, which includes transformer efficiency, the cable loss and the power factor. With a measured kVA, that value is used directly, and the cable and efficiency are applied only to added fixtures. A measured kVA should be taken at the highest brightness step.

How many more fixtures will fit?

n = floor(Spare ÷ Seach), where Seach = (W ÷ η + I² × Radd) ÷ PF and Radd is the resistance of the extra loop cable you enter for each added fixture. In the worked example, 100 × 45 W on #8 AWG with 4,000 m of cable at 6.6 A is 5.64 kVA, and 63 more 45 W fixtures fit.

How does it check planned additions?

Enter the groups of fixtures you want to add and the calculator adds their load, including the added cable. In the worked example, 20 × 45 W planned gives a load after additions of 6.69 kVA, which is 66.9 % of the CCR rating. Leave the list empty to see only the spare capacity.

Are the maximum loading, efficiency and power factor standard values?

No. They are planning assumptions and placeholders for your own design rules. The CCR rating is treated as kVA capacity, so check it against your CCR data sheet. Final design shall be verified against manufacturer data and the applicable project specification.

What does the Spare Capacity Calculator not check?

It checks load capacity only. It does not check the maximum circuit voltage, the number of series transformers, cable insulation limits, or how the CCR behaves with lamps out. Use the related calculators, such as Calculator #16 for the required CCR kVA rating and Calculator #13 for series circuit load, for those checks.

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