What is CCR output waveform distortion?

The current a CCR sends into the series circuit is not always a clean sine wave. How far it departs depends on the CCR type, and it changes how the output must be measured.

CCR OUTPUT WAVEFORM DISTORTION · THE CURRENT INTO THE SERIES CIRCUIT the shape of the output depends on the CCR type, and it decides which meter can be trusted 1 OUTPUT WAVE BY CCR TYPE THYRISTOR · CHOPPED FERRORESONANT · FLAT-TOPPED IGBT · FILTERED TOWARDS A SINE THE SHAPE VARIES BY CCR TYPE drawn as sketches, not measured waves 2 WHAT THE METER READS TRUE CURRENT TRUE-RMS METER READS LOW AVERAGE READING ILLUSTRATIVE AVERAGE METERS CAN READ WRONG here on a chopped wave, calibrated for a sine 3 WHY IT MATTERS LAMPS FOLLOW THE RMS CURRENT effective value sets the output TRANSFORMERS CAN RUN HOTTER harmonics add core and winding loss WRONG READING, WRONG STEP the output looks right, and is not IT CHANGES WHAT YOU MEASURE and what the circuit has to carry WHERE THE OUTPUT WAVEFORM GOES CCR OUTPUT chopped or filtered wave SERIES CIRCUIT partly smoothed by inductance LAMP CURRENT effective (RMS) value counts TRUE-RMS CHECK at the approved test point TRUE-RMS INSTRUMENT READ WITH THE RIGHT METER Step current checked at the approved test point under the permit AVERAGE-READING METER A WRONG NUMBER ON A GOOD CCR Reads wrong on a chopped wave; the CCR may be adjusted wrongly SCHEMATIC · ILLUSTRATIVE SHAPES · NOT TO SCALE · FOLLOW THE CCR MANUAL AND THE SITE PERMIT
distorted output current
clean wave and correct reading
true value and circuit
wrong reading
The Fact Output shape

A CCR is meant to deliver a steady effective (RMS) current to the series circuit on each brightness step, but the shape of that current is not always a clean sine wave. A phase-controlled (thyristor) regulator chops the wave, a ferroresonant regulator gives a flat-topped wave that is not a clean sine (filtered designs can be close to sinusoidal), and an IGBT regulator filters its output towards a clean one. Waveform distortion is how far the wave departs from a sine, often given as total harmonic distortion.

It matters because lamps respond to the RMS value and because distortion decides which meter can be trusted. A true-RMS instrument reads the effective current correctly, while a simple average-reading meter, calibrated for a sine wave, can read wrongly on a chopped wave. The inductance of the circuit, including the isolation transformers, partly smooths the wave, and harmonic current can add heat in the transformers. How much distortion is acceptable comes from the CCR’s specification, not from this page.

  1. Identify the CCR type. Thyristor, ferroresonant or IGBT, and read its stated output specification in the manual.
  2. Choose the instrument. A calibrated true-RMS meter or analyser with enough range and bandwidth for a chopped wave and for the circuit current.
  3. Connect at the approved test point. Under the site permit, and never open a live series circuit, because the voltage can be hazardous.
  4. Measure each step. Compare the current with the nominal step value and tolerance given in the manual.
  5. Look at the shape. If the instrument shows the waveform or a distortion figure, note it and compare it with the baseline.
  6. Log and trend. A change in shape at the same step can point to a developing problem such as a worn thyristor, an ageing capacitor or a failing filter.
Thyristor (phase-controlled)

Chopped by phase-angle firing and partly smoothed by the circuit. It needs a true-RMS meter, and filtering may be fitted to limit the effect.

Ferroresonant or IGBT

A classic ferroresonant output is flat-topped and not a clean sine; filtered designs can be close to sinusoidal. An IGBT output is filtered towards a clean wave, and the result depends on the filter and the design.

Cause The way the CCR controls current: phase-angle firing, a resonant core or a switched stage
Effect The output departs from a sine wave, so some meters read wrongly
Measure with A calibrated true-RMS instrument at the approved test point
Typical shapes Chopped (thyristor), flat-topped if unfiltered (ferroresonant), filtered (IGBT)
Weak point An average-reading meter, or an instrument with too little bandwidth
Reference IEC 61822 · FAA AC 150/5345-10 · ICAO Doc 9157 Pt 5
Schematic — simplified and not to scale. The waves and the meter comparison are sketches to show the idea, not measured values, and real waveforms vary with the CCR design, the step and the load. Follow the CCR manual, the site electrical design and your site’s isolation and permit-to-work procedure; never open a live series circuit.
Entry 36 · Harmonics and power factor on CCR input Entry 38 · CCR loading limits and minimum-load issues

Frequently Asked Questions

Q1What is CCR output waveform distortion?

It is how far the current a CCR sends into the series circuit departs from a clean sine wave. The regulator controls the effective (RMS) current on each brightness step, but the shape of the wave depends on the CCR type and can be chopped, flat-topped or close to sinusoidal.

Q2Why does a thyristor CCR distort its output?

A thyristor CCR controls the current by phase-angle firing, which passes only part of each half-cycle. The result is a chopped waveform, partly smoothed by the inductance of the series circuit and the isolation transformers. Filtering may be fitted to limit the effect.

Q3Why must a true-RMS meter be used on a CCR output?

A simple average-reading meter is calibrated for a sine wave, so on a chopped or flat-topped wave it can read wrongly, and a good circuit can look faulty or a faulty one can look fine. A calibrated true-RMS instrument reads the effective current correctly.

Q4Does distortion change lamp current or brightness?

Lamps respond to the effective (RMS) current, and the regulator controls to that value, so the target is not changed by the shape alone. Distortion does affect which instruments read correctly, and harmonic current can add heating in the isolation transformers and cables.

Q5How is the output waveform checked?

A competent person connects a true-RMS instrument, or a power quality analyser or oscilloscope arrangement approved for the purpose, at the approved test point under the site permit, and never opens a live series circuit. The step current, waveform shape and any distortion figure are compared with the manual and with the logged baseline.

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