Touchdown Zone Light (TDZ) fault diagnosis — from a single dark fixture through to series circuit and cable faults, flicker, dim or incorrect-intensity output, colour and photometric compliance, optical and beam alignment issues, water ingress, mechanical damage, and connector/transformer failure in the highest-loading section of the runway. Each topic follows the full engineering diagnostic record: symptom → observation → measurement → decision → fault location → root cause → verification → corrective action → preventive action.
Symptom — A touchdown zone light (or a defined group) fails to illuminate when its series circuit is energised, reported via pilot report, ALCMS status, or routine night inspection.
Touchdown Zone Lights (TDZ) — inset, bi-directional white L-850/L-852-style fixtures arranged in transverse light bars either side of the centreline within the touchdown zone, fed via individual isolation transformers off a dedicated TDZ series circuit, in-pavement base cans (L-867), primary series cable loop back to the CCR.
After repair, re-energise the circuit, confirm the fixture lights at all intensity steps, and inspect the full light bar at night to confirm no adjacent lights were disturbed during access.
SOP: SOP-TDZ-01 (TDZ Fault Isolation Procedure), SOP-CCR-04 (CCR LOTO Procedure)
Standards: ICAO Annex 14 Vol I, FAA AC 150/5340-30, FAA AC 150/5345-46 (L-850 series)
Diagram: TDZ Circuit Layout Drawing, Base-Can Schedule
Case Study: Division 01 — CCR Troubleshooting (verify series circuit output); Division 24 — Complete Runway Lighting Failure
Symptom — Two or more TDZ fixtures across one or more transverse light bars are dark or malfunctioning together, while the circuit remains energised and other bars operate normally.
TDZ series circuit primary cable loop and the group of fixtures/light bars fed by the affected section.
After repair, megger the full affected loop end-to-end, re-energise, and confirm all fixtures in the previously dark section illuminate correctly across all intensity steps.
SOP: SOP-TDZ-02 (Series Circuit Fault Location Procedure), SOP-CCR-04 (CCR LOTO Procedure)
Standards: IEC 60364 (insulation testing), ICAO Annex 14 Vol I, FAA AC 150/5340-30
Diagram: TDZ Series Circuit Route Drawing
Case Study: Division 24 — Complete Runway Lighting Failure; Division 25 — Field Case Study Troubleshooting
Symptom — A TDZ light illuminates but appears noticeably dimmer than adjacent fixtures in the same or paired light bar at the same commanded intensity step.
TDZ fixture optical/lamp assembly, isolation transformer secondary output, and lens condition.
Re-measure luminance output after corrective action and compare against neighbouring fixtures and the manufacturer's rated output for the commanded step.
SOP: SOP-TDZ-03 (Lens Cleaning and Inspection Procedure)
Standards: ICAO Annex 14 Vol I (light intensity requirements), FAA AC 150/5340-30
Diagram: TDZ Photometric Specification Sheet
Case Study: Division 26 — Photometric & Intensity Compliance
Symptom — One or more TDZ lights flicker, pulse, or vary in brightness instead of holding a steady output at the commanded intensity step.
TDZ fixture, isolation transformer, connector, and the series circuit supplying it.
Monitor the repaired fixture over several operating cycles, including varying intensity steps, before closing out.
SOP: SOP-TDZ-01 (TDZ Fault Isolation Procedure)
Standards: FAA AC 150/5345-46 (L-850 series), ICAO Annex 14 Vol I
Diagram: TDZ Circuit Layout Drawing
Case Study: Division 01 — CCR Troubleshooting (intensity step control)
Symptom — A TDZ light shows a colour other than the specified white (e.g., an amber, discoloured, or clearly yellow-tinted output) or shows a colour inconsistent with paired fixtures across the runway.
TDZ fixture lens/filter and lamp/LED module colour characteristics.
Visually confirm matching white colour appearance against the paired and adjacent fixtures during a night inspection after correction.
SOP: SOP-TDZ-03 (Lens Cleaning and Inspection Procedure)
Standards: ICAO Annex 14 Vol I (Table 5-1, TDZ light colour), FAA AC 150/5340-30
Diagram: TDZ Fixture Specification Sheet
Case Study: Division 26 — Photometric & Intensity Compliance
Symptom — One fixture, a group of fixtures, or an entire TDZ circuit displays a brightness level that does not match the intensity step commanded by the CCR/ALCMS.
TDZ fixture output relative to the commanded CCR intensity step, and the isolation transformer matching that step.
After correction, verify the fixture's output matches neighbouring fixtures across all intensity steps.
SOP: SOP-TDZ-01 (TDZ Fault Isolation Procedure), SOP-CCR-08 (Intensity Step Verification)
Standards: ICAO Annex 14 Vol I, FAA AC 150/5345-46
Diagram: TDZ Circuit Design Specification
Case Study: Division 01 — CCR Troubleshooting (Intensity Step Control); Division 26 — Photometric & Intensity Compliance
Symptom — The fixture is correctly powered and optically intact, but its beam is not correctly aimed relative to the runway centreline/approach direction and the intended sightline, reducing apparent intensity from the design viewing angle.
TDZ fixture mounting/levelling relative to pavement surface and the design beam elevation/azimuth.
Re-inspect from the design sightline at night after realignment, and confirm the fixture remains correctly oriented after the next scheduled maintenance interval.
SOP: SOP-TDZ-04 (Fixture Alignment Verification Procedure)
Standards: ICAO Annex 14 Vol I Appendix 2 (light beam characteristics), FAA AC 150/5340-30
Diagram: TDZ Fixture Installation and Alignment Drawing
Case Study: Division 26 — Photometric & Intensity Compliance
Symptom — A TDZ light receives correct electrical power and the lamp/LED source operates, but the fixture fails to produce the correct beam pattern — light appears scattered, absent in the expected direction, or grossly asymmetric.
TDZ fixture optical assembly — reflector, prism/lens system, and internal beam-forming components.
Verify beam pattern visually from the design sightline (or with a goniophotometer if available) after repair, and re-inspect after several operating cycles to confirm the fix is stable under thermal and mechanical cycling.
SOP: SOP-TDZ-05 (Optical Assembly Inspection Procedure)
Standards: FAA AC 150/5345-46 (L-850 photometric requirements), ICAO Annex 14 Vol I Appendix 2
Diagram: TDZ Fixture Optical Assembly Diagram
Case Study: Division 26 — Photometric & Intensity Compliance
Symptom — Water is found inside the fixture housing, base can, or connector during inspection or maintenance, with or without an associated electrical fault already having occurred.
TDZ fixture housing, gasket/seal system, base can drainage, and secondary connector.
Re-test insulation resistance after drying and resealing, and re-inspect the fixture after the next significant rainfall to confirm the ingress path has been fully resolved.
SOP: SOP-TDZ-06 (Water Ingress Response Procedure)
Standards: FAA AC 150/5345-46 (L-850 environmental sealing requirements), ICAO Annex 14 Vol I
Diagram: TDZ Base-Can and Gasket Detail Drawing
Case Study: Division 25 — Field Case Study Troubleshooting
Symptom — The fixture body, top plate, or frangible coupling is found physically damaged — cracked, deformed, or partially sheared — typically from heavy aircraft wheel loading during touchdown, braking, or reverse-thrust events, or from vehicle/snow equipment contact.
TDZ fixture housing, top plate, and frangible mounting coupling.
After fixture replacement, confirm correct electrical operation (megger and functional test) and correct alignment before returning the section to service, and complete an FOD sweep of the area.
SOP: SOP-TDZ-07 (Fixture Replacement Procedure), SOP-TDZ-08 (Frangible Coupling Inspection)
Standards: FAA AC 150/5345-46 (L-850 frangibility requirements), ICAO Annex 14 Vol I
Diagram: TDZ Fixture and Frangible Coupling Assembly Drawing
Case Study: Division 27 — FOD & Physical Damage Case Studies
Symptom — The L-823 secondary connector between the isolation transformer and the fixture (or between the primary cable and the transformer) is found failed — corroded, cracked, arced, or not maintaining a reliable connection.
L-823 primary and secondary connectors within the TDZ base can.
Re-test insulation resistance and contact integrity after reconnection, and schedule a follow-up check after the next wet-weather period to confirm the seal is holding.
SOP: SOP-TDZ-01 (TDZ Fault Isolation Procedure), SOP-TDZ-09 (Connector Maintenance Procedure)
Standards: FAA AC 150/5345-26 (L-823 connectors), ICAO Annex 14 Vol I
Diagram: TDZ Base-Can Wiring Detail Drawing
Case Study: Division 25 — Field Case Study Troubleshooting
Symptom — The individual isolation transformer feeding a TDZ fixture has failed — open-circuit, short-circuit, or significantly out of tolerance on secondary output — distinct from a fixture lamp/LED or connector fault.
TDZ series-circuit isolation transformer (typically 30W/45W/65W class, matched to the fixture's lamp/LED rating).
After replacement with the correctly rated transformer, re-energise and confirm the fixture operates correctly across all intensity steps, and re-check insulation resistance at the next scheduled maintenance visit.
SOP: SOP-TDZ-01 (TDZ Fault Isolation Procedure), SOP-TDZ-10 (Transformer Test and Replacement Procedure)
Standards: FAA AC 150/5345-26 (L-823/isolation transformers), ICAO Annex 14 Vol I
Diagram: TDZ Circuit Design Specification
Case Study: Division 01 — CCR Troubleshooting (series circuit fundamentals)
Symptom — The primary series cable feeding a TDZ light bar or circuit segment shows a confirmed insulation or conductor fault, distinct from a single transformer or connector failure, requiring cable-level repair or replacement.
TDZ primary series cable (typically 5 kV or 8.3 kV rated, per the CCR loop design) and its route through ducts, pull boxes, and base cans within the touchdown zone.
After repair, megger the full repaired segment and the adjoining sections, re-energise, and confirm all fixtures on the loop operate correctly across all intensity steps.
SOP: SOP-TDZ-02 (Series Circuit Fault Location Procedure), SOP-TDZ-11 (Cable Splice and Repair Procedure)
Standards: IEC 60502 (power cable), ICAO Annex 14 Vol I, FAA AC 150/5340-30
Diagram: TDZ Series Circuit Route Drawing
Case Study: Division 24 — Complete Runway Lighting Failure
Symptom — A TDZ circuit or a section of it exhibits an intermittent fault — lights that fail and recover unpredictably, or a circuit that trips/alarms sporadically — without a fault being reliably reproducible during a single inspection.
TDZ series circuit as a whole, spanning cable, connectors, transformers, and CCR interaction, where the fault does not present consistently.
After the suspected component is repaired or replaced, continue monitoring across at least one full cycle of the previously identified correlating condition (e.g., a rain event) before closing out.
SOP: SOP-TDZ-01 (TDZ Fault Isolation Procedure), SOP-TDZ-02 (Series Circuit Fault Location Procedure)
Standards: ICAO Annex 14 Vol I, IEC 60364
Diagram: TDZ Circuit Layout Drawing
Case Study: Division 22 — Intermittent Fault Methodology; Division 25 — Field Case Study Troubleshooting
Symptom — A TDZ light or group of lights, while electrically and mechanically functional, fails to meet the required photometric output (intensity, beam spread, or colour coordinates) when measured against ICAO/FAA standards during a compliance survey.
TDZ fixture photometric performance as measured against ICAO Annex 14 Appendix 2 / FAA AC 150/5340-30 specifications for touchdown zone lighting.
Conduct a follow-up photometric survey of the corrected fixtures, and cross-check a sample of unaffected neighbouring fixtures to confirm the survey and correction are consistent.
SOP: SOP-TDZ-12 (Photometric Compliance Survey Procedure)
Standards: ICAO Annex 14 Vol I Appendix 2, FAA AC 150/5340-30
Diagram: TDZ Photometric Specification Sheet
Case Study: Division 26 — Photometric & Intensity Compliance
Quick answers about Touchdown Zone Light (TDZ) troubleshooting in the AGL Troubleshooting Atlas.
Division 06 is the Touchdown Zone Light (TDZ) Troubleshooting reference. It publishes 15 diagnostic topics, TDZ-206 to TDZ-220, for Touchdown Zone Light (TDZ) faults on airfield ground lighting systems.
Every topic follows the same diagnostic record: the symptom, equipment/system, possible causes ranked by likelihood (high, medium or low), required tools, safety precautions, diagnostic procedure, test points, root cause verification, corrective action, preventive action and related references (SOPs, standards, diagrams and case studies).
The 15 topics are TDZ-206 to TDZ-220: TDZ Light Not Working; Multiple TDZ Lights Failure; TDZ Light Dim; TDZ Light Flickering; TDZ Light Incorrect Color; TDZ Light Wrong Intensity; TDZ Light Beam Misalignment; TDZ Optical Output Failure; TDZ Fixture Water Ingress; TDZ Fixture Mechanical Damage; TDZ Connector Failure; TDZ Transformer Failure; TDZ Cable Failure; TDZ Circuit Intermittency; TDZ Photometric Non-Compliance.
Each procedure starts with observation before any intervention. For example, TDZ-206 (TDZ Light Not Working) begins: Check the ALCMS/CCR panel to see whether this is a single light or part of a wider dark bar, and confirm actual current output of the affected TDZ series circuit.
Each topic lists its own precautions. For example, TDZ-206 (TDZ Light Not Working) starts with: Coordinate all airside access through ATC/airfield operations and obtain a runway closure or inspection slot before approaching the light.
Related references in the topics include SOP-TDZ-01 (TDZ Fault Isolation Procedure), SOP-CCR-04 (CCR LOTO Procedure), SOP-TDZ-02 (Series Circuit Fault Location Procedure), SOP-TDZ-03 (Lens Cleaning and Inspection Procedure), SOP-CCR-08 (Intensity Step Verification), SOP-TDZ-04 (Fixture Alignment Verification Procedure), SOP-TDZ-05 (Optical Assembly Inspection Procedure) and SOP-TDZ-06 (Water Ingress Response Procedure), and 6 more.
Where a standard applies, it appears in the topic's Related References. Those cited in this division include ICAO Annex 14 Vol I, FAA AC 150/5340-30, FAA AC 150/5345-46, IEC 60364, ICAO Annex 14 Vol I Appendix 2, FAA AC 150/5345-26 and IEC 60502.
Use the search box at the top of the page to filter the 15 published topics by code, fault name or keyword; matching topics open automatically. Each diagnostic record can also be downloaded as a Word (.doc) file.
Touchdown zone lighting sits at one of the highest-consequence points on the runway — and one of the busiest for faults to hide.
Build the technical knowledge to understand TDZ-specific circuit configurations, barrette wiring, and how to troubleshoot a critical-phase lighting system without extending outage windows unnecessarily.
Diagnose systematically. Understand the circuit. Build real AGL expertise.
Please read before relying on any content on this page or on any record downloaded from it.