What is a gasket?

The compressible seal between two parts of a fixture. It fills the tiny gap between the lens, body and base so water and dirt stay out of the lamp, optics and electronics.

GASKET SIDE VIEW OF AN ELEVATED LIGHT · SEALED JOINTS WATERDIRT LENS GASKET OR O-RING BODY COVER SEAL BASE FLANGE GASKET PROTECTED INTERIOR STEM WHAT A GASKET HAS TO DO SealFill the gap between two faces ResistHeat, sun, weather and chemicals RecoverSpring back after compression SCHEMATIC · GASKET TYPE AND POSITION DIFFER BETWEEN PRODUCTS · NOT TO SCALE
gasket or O-ring
sealed interior
water and dirt
light source
The Fact Fixture construction

Two metal or glass faces never fit perfectly, and water finds the smallest gap. A gasket fills that gap, so the inside of the fixture stays dry and clean.

1It seals the joints

A flat gasket or O-ring sits between the lens and body, at covers, and at the base flange. When the fasteners compress it, it presses into the surface of both faces and blocks the path for water, dirt and insects.

2It has to last outdoors

A gasket is usually rubber or a similar material, chosen to resist heat, sunlight, weather and chemicals. Over time it can harden, crack or flatten, and then the seal fails and moisture reaches the optics and electronics.

3Seat it right, and replace it

Clean the faces, seat the gasket evenly, and tighten the fasteners to the specified torque, so it compresses evenly. Look for hardening, cracks, flattening, a pinched or displaced gasket and water inside. Replace the gasket whenever the seal is opened, and fit the correct manufacturer part.

ElementDetail
GasketCompressible seal between two fixture parts
Used atLens to body, body covers, and base flange
FormFlat ring or O-ring
MaterialRubber or similar, chosen for heat, sun and chemical resistance
NeedsClean faces and even, specified tightening
CheckHardening, cracking, flattening, displacement, water or dirt inside
PerformanceSealing is specified as an ingress-protection (IP) rating in the fixture specification
ReferenceFixture manufacturer’s manual; IEC 60529 (IP code); FAA AC 150/5345-46 (light fixtures); FAA AC 150/5340-26 (maintenance)
Schematic: gasket form, material and position differ between products. Use the manufacturer’s instructions for parts and torque, and confirm against the standards edition in force.
Entry 12 · Sealing system Entry 14 · Fasteners

Frequently Asked Questions

Q1What is a gasket in an airfield light fixture?

A compressible seal, usually a flat ring or O-ring made of rubber or similar material, that sits between two parts such as the lens and the body, or the body and the base, to keep out water and dirt.

Q2What causes a gasket to fail?

Age, heat, sunlight and chemicals harden or crack the material. Uneven or incorrect tightening, dirt on the sealing faces, or refitting a used gasket can also stop it sealing.

Q3Can a used gasket be refitted?

Usually not. A gasket takes a set once compressed, and a damaged or hardened one will not seal again. Replace it with the correct manufacturer part, and clean the sealing faces first.

Q4What is the difference between a gasket and an O-ring?

A flat gasket is a flat ring or cut shape compressed between two flat faces. An O-ring is a round-section ring that sits in a groove and seals as it is squeezed. Both do the same job, and the fixture design decides which is used.

Q5How can a failed gasket be recognised?

Look for moisture or fogging inside the lens, water marks or corrosion inside the fixture, and a gasket that is hardened, cracked, flattened or pinched when the joint is opened. A fixture that keeps taking in water may also have a blocked or failed pressure-equalization vent, so the seal and the vent are checked together.

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