Division 23 of 25 · INS-PCA Series

Pre-Commissioning & Acceptance Inspection

A structured inspection framework for verifying that a newly installed, modified, upgraded, or rehabilitated AGL system is complete, correctly installed, identifiable, test-ready, technically acceptable, documented, and suitable for commissioning/acceptance and eventual handover — spanning runway, taxiway, approach-lighting, PAPI/APAPI, signage, CCR, transformer, cable, earthing, and ALCMS installations, through to final visual acceptance, asset identification, punch-point closure, and handover-condition sign-off.

14 / 14
Topics Published
INS-PCA-2143 → 2348
Inspection ID Range
18
Sections A–R
Rev 0
Initial Issue

Core principle — Installation completion does not automatically mean commissioning readiness. The inspection must establish the full chain from installed to handover-ready.

INSTALLATION COMPLETE INSTALLATION VERIFIED TEST-READY DEFECTS/PUNCH POINTS IDENTIFIED ACCEPTANCE EVIDENCE VERIFIED DOCUMENTATION VERIFIED HANDOVER-READY

Three states should not be confused — "Installed" ≠ "Commissioning Ready" ≠ "Accepted." Installation Complete means physical works are done. Commissioning Ready means the required pre-commissioning inspection has been passed. Accepted/Handover Ready means inspections, tests, documentation, punch-point closure, and acceptance requirements have all been satisfied. That distinction makes this division a project completion and quality-assurance gate, not just another visual checklist.

Division 23 · Pre-Commissioning & Acceptance Topics

14 of 14 topics published
INS-PCA-2152 Pre-Commissioning Runway Inspection
What's Inspected

Inspection of installed runway lighting fixtures — edge, threshold, runway-end, centreline, touchdown-zone, runway guard, and wing-bar lighting where applicable — against the approved design, including spacing, alignment, elevation, mounting, frangibility, and optical condition.

Inspection Points
  • Edge, threshold, runway-end, centreline, TDZ, guard-light, and wing-bar installation
  • Fixture spacing/location against approved layout/design
  • Fixture alignment/orientation and applicable elevation
  • Mounting hardware and stability
  • Applicable frangible components
  • Lenses/prisms and optical surface condition
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2166 Pre-Commissioning Taxiway Inspection
What's Inspected

Inspection of installed taxiway lighting — edge, centreline, clearance bars, exit lighting, intermediate holding-position lighting, and rapid-exit taxiway lighting where applicable — against approved layout, including spacing, alignment, height, frangibility, and the fixture/base/pavement interface.

Inspection Points
  • Edge and centreline fixture installation and location
  • Applicable clearance bars, exit lighting, holding-position lighting, RETIL/associated lighting
  • Fixture spacing against approved layout
  • Fixture alignment/orientation and applicable installation height
  • Frangible installation
  • Fixture/base/pavement interface
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2178 Pre-Commissioning Approach-Lighting Inspection
What's Inspected

Overall approach-lighting installation inspection, covering fixtures, structures/crossbars/supports, pole location/orientation/condition, foundations, alignment, elevation, cable routing/installation, transformer installation, connectors, frangibility, and required vegetation/clearance.

Inspection Points
  • Fixture installation and structure/crossbar/support condition
  • Pole location, orientation, and foundation condition
  • Alignment and applicable elevation
  • Cable routing/installation and transformer installation
  • Connector installation
  • Applicable frangible components and required clearances
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2190 Pre-Commissioning PAPI Inspection
What's Inspected

Overall inspection of the PAPI/APAPI installation, including unit identification, spacing against approved installation information, azimuth alignment, applicable elevation setting, beam settings, optics/housing, foundation and mounting, electrical interfaces, and availability of required calibration/alignment records.

Inspection Points
  • Unit identification and spacing against approved installation information
  • Azimuth alignment and applicable elevation setting
  • Beam settings
  • Lenses/windows/optics and housing
  • Foundation, mounting, cable, and connector interfaces
  • Calibration/alignment documentation availability
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2201 Pre-Commissioning Signage Inspection
What's Inspected

Overall inspection of installed signs, including correspondence to the approved requirement, message/content, character arrangement and sign face, location and orientation against approved layout, illumination, applicable colour appearance, enclosure, mounting, foundation/interface, electrical connections, and applicable LED modules/drivers/wiring.

Inspection Points
  • Sign type and message/content verification
  • Character arrangement, sign face, location, and orientation
  • Illumination and applicable colour appearance
  • Housing/enclosure and mounting
  • Foundation/interface and cable/connector inspection
  • Applicable LED modules, drivers, and internal wiring
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2214 Pre-Commissioning CCR Inspection
What's Inspected

Overall inspection of the installed CCR, including identification/rating/associated circuit, physical installation, cabinet/panels/doors/enclosure, power and output connections, control wiring, applicable protective devices, equipment earth, cooling arrangements, local/remote control and communication interfaces, and readiness for required commissioning tests.

Inspection Points
  • CCR ID, rating, and associated circuit
  • Cabinet, panels, doors, and enclosure condition
  • Power/output connections and control wiring
  • Applicable protective devices and equipment earthing
  • Cooling/ventilation arrangements
  • Local/remote control and communication interfaces
  • Readiness for required commissioning tests
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2226 Pre-Commissioning Transformer Inspection
What's Inspected

Overall isolating-transformer installation inspection, including rating verification against approved design, asset identification, primary and secondary connections, secondary leads, connector installation, pit condition and installation, sealing/water-ingress protection, installation position, and readiness for required transformer tests.

Inspection Points
  • Rating and asset identification against approved design
  • Primary and secondary connections
  • Secondary leads and connector installation
  • Pit condition and installation
  • Sealing/water-ingress protection
  • Installation position and test-readiness
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2237 Pre-Commissioning Cable Inspection
What's Inspected

Overall primary-cable installation inspection against approved routing, including identification, installation/support condition, trench and duct condition, joints and terminations, joint sealing, required separation/protection, cable markers, readiness for required cable testing, and the installed secondary connectors — contacts, mating, locking, sealing, cable lead, strain and moisture protection.

Inspection Points
  • Cable route and identification against approved routing
  • Installation/support condition, trench and duct condition
  • Joints, terminations, and joint sealing
  • Required separation/protection and cable markers
  • Connector contacts, mating, and locking mechanism
  • Connector sealing, strain protection, and moisture protection
  • Cable and connector test-readiness
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2258 Pre-Commissioning Earthing Inspection
What's Inspected

Overall inspection of the installed earthing system, including earth electrodes, earth pits, earth conductors, bonding conductors, equipment bonding, base-can bonding, transformer bonding, CCR and sign earthing, applicable lightning/surge protection interfaces, and readiness for required earth testing.

Inspection Points
  • Earth electrodes and earth pit installation
  • Earth conductors and bonding conductors
  • Equipment bonding, base-can bonding, transformer bonding
  • CCR earthing and sign earthing
  • Applicable lightning/surge protection interfaces
  • Earth-test readiness
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2270 Pre-Commissioning ALCMS Inspection
What's Inspected

Overall control-system installation inspection, including workstation and HMI installation, PLC/interface equipment, control cabinets and wiring, communication-network infrastructure, CCR communication interfaces, remote-control interfaces, applicable alarm/feedback configuration, system time/date configuration, event-logging readiness, and overall readiness for commissioning tests.

Inspection Points
  • Workstation, HMI, and PLC/interface equipment installation
  • Control cabinets and control wiring
  • Communication-network infrastructure and CCR communication interfaces
  • Remote-control interfaces
  • Applicable alarm/feedback configuration and system time/date configuration
  • Event-logging readiness and overall test-readiness
Classify As
Acceptable Defective Unserviceable Immediate Action Required
INS-PCA-2292 Final Acceptance Visual Inspection
What's Inspected

A comprehensive final visual inspection of the completed installation, covering runway, taxiway, approach-lighting, PAPI/APAPI, signage, CCR, transformer, cable-route/interface, accessible earthing/bonding, and control-system installation as a single consolidated pass ahead of acceptance.

Inspection Points
  • Final runway and taxiway lighting inspection
  • Final approach-lighting and PAPI/APAPI inspection
  • Final signage inspection
  • Final CCR and transformer installation inspection
  • Final cable-route/interface inspection
  • Final accessible earthing/bonding inspection
  • Final control-system (ALCMS) installation inspection
Classify As
Acceptable Defective Immediate Action Required Not Ready for Commissioning
INS-PCA-2283 Final Asset-Identification Inspection
What's Inspected

Verification of final identification of all installed assets, including equipment tags, fixture IDs where required, transformer IDs, CCR IDs, cable IDs, connector/circuit identification, sign identification, and consistency between physical identification and the asset register.

Inspection Points
  • Equipment tags and fixture IDs where required
  • Transformer and CCR identification
  • Cable identification
  • Connector/circuit identification
  • Sign identification
  • Consistency between physical identification and the asset register
Classify As
Verified Discrepancy Found Missing Immediate Action Required
INS-PCA-2303 Punch-Point Inspection
What's Inspected

Verification that identified outstanding items are formally recorded and classified according to applicable project procedure, including critical punch points that could prevent safe commissioning/acceptance, technical, documentation, civil, electrical, and control-system punch points, closure verification of corrective work, and final determination of remaining open items before acceptance.

Inspection Points
  • Punch-point register and classification
  • Critical punch points that could prevent safe commissioning/acceptance
  • Technical, civil, electrical, and control-system punch points
  • Missing-documentation punch points
  • Closure verification of corrective work
  • Final review of remaining open items
Classify As
No Punch Points Punch Points Open Critical Punch Point Immediate Action Required
INS-PCA-2339 Handover-Condition Inspection
What's Inspected

Overall assessment of whether the installation is ready for handover, including physical-completion, technical-completion, and testing-completion verification, documentation completeness — as-built drawings, circuit diagrams, equipment datasheets, O&M manuals, test/commissioning records, asset register, warranty and spare-parts documentation — punch-point closure, applicable operator/maintenance training records, required spare equipment, and final determination of handover readiness.

Inspection Points
  • Physical, technical, and testing completion
  • As-built drawings, circuit diagrams, and equipment datasheets
  • O&M manuals and complete test/commissioning records
  • Asset register, warranty, and spare-parts documentation
  • Punch-point closure
  • Applicable operator/maintenance training records
  • Required spare equipment and final handover-readiness determination
Classify As
Handover Ready Not Ready for Handover Documentation Incomplete Immediate Action Required
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Division-Wide Requirements

Standard parameters, the pre-commissioning decision gate, classification, minimum record content, and the three-state distinction that governs acceptance across all installed AGL subsystems.

ParameterInspection Status
Installation CompleteYes / No
Approved Drawings AvailableYes / No
Equipment IdentificationVerified / Not Verified
Asset LocationVerified / Not Verified
Fixture InstallationAcceptable / Defective
Fixture AlignmentCorrect / Incorrect
Fixture ElevationCorrect / Incorrect / N/A
Fixture SpacingCorrect / Incorrect / N/A
Cable InstallationAcceptable / Defective
Cable IdentificationVerified / Not Verified
Cable JointsAcceptable / Defective
TransformersAcceptable / Defective
ConnectorsAcceptable / Defective
CCRAcceptable / Defective
Earthing/BondingAcceptable / Defective
SignsAcceptable / Defective
PAPIAcceptable / Defective / N/A
Approach LightingAcceptable / Defective / N/A
ALCMSAcceptable / Defective / N/A
Testing CompleteYes / No / Pending
Calibration EvidenceComplete / Incomplete
Photometry EvidenceComplete / Incomplete / N/A
As-Built DocumentationComplete / Incomplete
Asset RegisterComplete / Incomplete
Punch PointsNone / Open
Critical Punch PointsNone / Present
Handover DocumentsComplete / Incomplete
Final ConditionAcceptable / Defective
Commissioning ReadinessReady / Not Ready
Handover ReadinessReady / Not Ready

A. Pre-Commissioning Decision Gate

A strong control for Division 23 is passing through ten sequential gates before handover:

01
Installation

Is everything physically installed according to the approved design?

02
Identification

Can every major asset be positively identified and traced?

03
Electrical

Are cables, transformers, connectors, earthing, and electrical interfaces complete?

04
Equipment

Are runway, taxiway, approach, PAPI, signs, CCR, and control equipment correctly installed?

05
Test-Ready

Is the system ready for formal testing and commissioning?

06
Test Evidence

Have required test results and calibration records been verified?

07
Defects

Are critical punch points absent or formally resolved?

08
Documentation

Are as-built drawings, asset records, manuals, and acceptance documents complete?

09
Final Acceptance

Does the completed installation meet the applicable acceptance requirements?

10
Handover

Is the system ready for formal handover/operational use?

B. Standard Inspection Classification

Every observation should be assigned an appropriate status:

Normal / AcceptableEquipment/condition satisfactory and installed as expected.

DefectiveAbnormality or defect identified but does not require immediate withdrawal.

UnserviceableEquipment or system is not available for its intended function.

Immediate Action RequiredCondition presents an operational, electrical, safety, or airside risk requiring immediate escalation/action.

Commissioning / Handover ReadyRequired inspections, tests, punch-point closure, and documentation have been satisfied — or, if not, "Not Ready" pending closure.

C. Minimum Inspection Record

Each pre-commissioning/acceptance inspection record should include:

  • Date and inspection time
  • Inspector name and designation
  • Project/contract reference
  • Asset/subsystem inspected
  • Inspection observation
  • Status classification per parameter
  • Punch-point description, where applicable
  • Punch-point classification (critical/technical/civil/electrical/control/documentation)
  • Corrective-action reference
  • Test/calibration evidence reference
  • Documentation reference
  • Closure date/time and sign-off

D. Three States That Should Not Be Confused

1. Installation CompleteThe physical installation has been completed.

2. Commissioning ReadyThe installation has passed the required pre-commissioning inspection and is ready for commissioning/testing.

3. Accepted / Handover ReadyRequired inspections, tests, documentation, punch-point closure, and acceptance requirements have all been satisfied.

Therefore: "Installed" ≠ "Commissioning Ready" ≠ "Accepted." That distinction makes Division 23 a project completion and quality-assurance gate, rather than simply another visual inspection checklist.

Frequently Asked Questions

Quick answers about pre-commissioning & acceptance inspection in the AGL Inspection Handbook.

Q1What is Division 23 — Pre-Commissioning & Acceptance Inspection in the AGL Inspection Handbook?

Division 23 contains 14 published topics in 18 sections (A–R). It is a structured framework for verifying that a newly installed, modified, upgraded or rehabilitated AGL system is complete, correctly installed, identifiable, test-ready, technically acceptable and documented, and suitable for commissioning, acceptance and eventual handover.

Q2Which systems does the pre-commissioning inspection cover?

It spans runway, taxiway, approach-lighting, PAPI/APAPI, signage, CCR, transformer, cable, earthing and ALCMS installations, through to final visual acceptance, asset identification, punch-point closure and handover-document verification.

Q3What are the three states that should not be confused?

Installation Complete means the physical installation is finished. Commissioning Ready means the installation has passed the required pre-commissioning inspection and is ready for commissioning and testing. Accepted / Handover Ready means all required inspections, tests, documentation, punch-point closure and acceptance requirements are satisfied. Installed is not the same as Commissioning Ready, and neither is the same as Accepted.

Q4What is the pre-commissioning decision gate?

It is a sequence of ten gates before handover: installation, identification, electrical, equipment, test-ready, test evidence, defects, documentation, final acceptance and handover. Each gate asks a question, such as whether everything is installed according to the approved design or whether critical punch points are absent or formally resolved.

Q5What should a pre-commissioning record include?

It includes the project or contract reference, the asset or subsystem inspected, observations, status classification per parameter, punch-point description and classification (critical, technical, civil, electrical, control or documentation), corrective-action reference, test and calibration evidence reference, documentation reference, and closure date and time with sign-off.

Q6What status classifications are used in this division?

This division uses Normal / Acceptable, Defective, Unserviceable and Immediate Action Required, together with a Commissioning / Handover Ready status meaning that required inspections, tests, punch-point closure and documentation have been satisfied, or otherwise Not Ready pending closure.

Q7Do airport procedures take precedence over this handbook?

Yes. This handbook is an uncontrolled educational reference, not an approved procedure. The airport's approved inspection schedule, SMS procedures, ATC instructions, NOTAM procedures and local aerodrome regulations always take precedence, and the current revision of any official document should be verified before use.

Q8Can I download a printable checklist for each inspection topic?

Yes. Each inspection topic has a Download as Word option that produces an uncontrolled Word checklist template (description, a tick-box inspection table and an inspector sign-off block) for personal reference and internal training, to be reviewed and adopted under the user’s own document control.

Precision AGL Academy

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Pre-commissioning and acceptance inspection is where design-conformance and readiness-for-service condition awareness begins. Go beyond identifying defects and build the technical knowledge to understand why abnormalities occur, how they affect system serviceability, and when further testing, troubleshooting, maintenance or corrective action is required.

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