Division 22 of 25 · KPI Series

Asset Performance & KPI Management

The performance-measurement and management-control division of the AGL Asset Lifecycle Guide. Division 21 establishes the digital infrastructure and data environment; Division 22 converts that data into measurable asset-performance indicators, trends, benchmarks, management reviews and improvement actions. The fundamental lifecycle relationship it manages is Asset Data → KPI → Trend → Review → Decision → Improvement → Re-measurement.

22 / 22
Topics Scoped
KPI-01 → 22
Topic ID Range
Performance
Layer · Measurement & Control
Rev 0
Initial Issue

The question this division answers — How well are our AGL assets actually performing, what do the trends say against target, and what management decisions and improvement actions should that performance data drive?

Where Division 22 Sits in the Lifecycle

Division 22 becomes the measurement layer for the entire Asset Lifecycle Guide — sitting downstream of Division 21's digital data foundation and feeding directly back into Operations, Maintenance Strategy, Reliability, Lifecycle Cost, Spare Parts, Warranty, Inspection, and Replacement Planning.

Asset Data
22 — KPI
Trend
Review
Decision
Improvement
Re-measurement
Div 08 — Operations & Asset Performance Div 09 — Maintenance Strategy Div 10 — Asset Health Monitoring Div 11 — Reliability Engineering Div 12 — Lifecycle Cost Div 13 — Spare Parts & Inventory Div 14 — Warranty & Supplier Lifecycle Div 15 — Inspection & Condition Assessment Div 19 — Replacement Planning Div 21 — Digital Asset Management

Division 22 · Asset Performance & KPI Management Topics

22 of 22 topics scoped
KPI-01 Asset Availability
Purpose

Measures the extent to which an asset is available to perform its intended function when required.

Assess
  • Equipment availability
  • System availability
  • Operational availability
  • Planned downtime
  • Unplanned downtime
  • Failure-related downtime
  • Maintenance-related downtime
AGL Applications
  • CCR availability
  • PAPI availability
  • Runway-lighting availability
  • Taxiway-lighting availability
  • Sign availability
  • ALCMS availability
Management Objective

Identify assets or asset groups with unacceptable availability and determine the underlying causes.

KPI-02 Asset Reliability
Purpose

Measures the ability of an asset to perform its required function without failure for a specified period under stated conditions.

Monitor
  • Failure frequency
  • Failure rate
  • MTBF
  • Repeat failures
  • Failure trends
  • Failure modes
Reliability Should Be Evaluated At
Component — Fixture / Transformer / Connector Equipment — CCR / PAPI / Sign System — Runway / Taxiway / Approach Lighting
KPI-03 MTBF — Mean Time Between Failures
Purpose

MTBF is a key reliability KPI for repairable equipment.

Formula
MTBF = Operating Time ÷ Number of Failures
Use MTBF To
  • Compare assets
  • Identify deterioration
  • Monitor reliability improvement
  • Compare manufacturers
  • Support replacement decisions
Important

MTBF should always be interpreted alongside asset population, operating conditions, failure definition, observation period, and maintenance regime — rather than being used as an isolated number.

KPI-04 MTTR — Mean Time To Repair
Purpose

Measures the average time required to restore an asset after a failure, according to the organization's defined measurement boundary.

Monitor
  • Detection time
  • Response time
  • Diagnosis time
  • Repair time
  • Testing time
  • Restoration time
High MTTR May Indicate
  • Poor accessibility
  • Spare shortages
  • Diagnostic difficulties
  • Skill gaps
  • Long procurement lead times
  • Complex repairs
  • Poor maintainability
KPI-05 Failure Rate
Purpose

Indicates how frequently failures occur within the defined asset population and observation period.

Analyze By
  • Asset type
  • Location
  • Manufacturer
  • Model
  • Age
  • Failure mode
  • Circuit
  • Environmental condition
Example

Compare failure trends for runway fixtures, taxiway fixtures, CCRs, isolation transformers, PAPI, and signs.

KPI-06 Downtime
Purpose

Measures the period during which an asset or system is unavailable for its intended function.

Categorize
  • Planned downtime
  • Unplanned downtime
  • Corrective-maintenance downtime
  • Emergency downtime
  • Waiting-for-spares downtime
  • Waiting-for-access downtime
  • Testing/commissioning downtime
KPI Objective

Reduce unnecessary downtime while maintaining safe and compliant maintenance practices.

KPI-07 Maintenance Cost
Purpose

Maintenance cost should be monitored at both asset and asset-group levels.

Include, Where Applicable
  • Preventive maintenance
  • Corrective maintenance
  • Emergency maintenance
  • Labour
  • Spare parts
  • Testing
  • Inspection
  • Contractor costs
  • Specialized equipment
Use

Maintenance-cost trends can identify assets becoming uneconomical to maintain.

KPI-08 Energy Consumption
Purpose

Energy performance should be monitored where meaningful and measurable.

Consider
  • Total AGL energy consumption
  • Energy per operating hour
  • Energy by asset/system
  • Energy trend
  • Energy after modernization
  • Energy savings
Applications
Legacy TechnologyModern LED / Efficient Technology

The comparison should account for operating profile and required performance.

KPI-09 Lifecycle Cost
Purpose

Lifecycle cost combines the costs incurred throughout an asset's lifecycle.

Consider
  • Acquisition
  • Installation
  • Commissioning
  • Energy
  • Maintenance
  • Inspection
  • Testing
  • Failure
  • Spare parts
  • Rehabilitation
  • Upgrade
  • Replacement
  • Disposal
KPI Purpose

Determine whether an asset is delivering acceptable lifecycle value.

KPI-10 Asset Health Index
Purpose

The Asset Health Index provides a consolidated view of asset condition.

Potential Inputs
  • Age
  • Condition
  • Inspection
  • Testing
  • Failure history
  • Maintenance history
  • Performance
  • Reliability
  • Obsolescence
  • RUL
Example Health Classes
ClassGeneral Interpretation
H1Healthy
H2Good
H3Deteriorating
H4Poor
H5Critical

The exact scoring methodology should be defined and controlled by the asset-management framework.

KPI-11 Remaining Useful Life
Purpose

RUL estimates how long an asset can reasonably continue to provide its required function under defined conditions.

Inputs Can Include
  • Age
  • Condition
  • Failure history
  • Performance degradation
  • Inspection
  • Testing
  • Operating hours
  • Maintenance history
  • Environmental exposure
RUL Should Support
  • Replacement forecasting
  • CAPEX planning
  • Maintenance planning
  • Risk management
  • Lifecycle-cost decisions
Important

RUL is an estimate, not a guaranteed failure date.

KPI-12 Preventive-Maintenance Compliance
Purpose

Measure whether planned preventive-maintenance activities are completed within the organization's defined requirements.

Monitor
  • PM due
  • PM completed
  • PM overdue
  • PM compliance %
  • Critical PM overdue
  • Repeated overdue PM
Important

A high PM-compliance percentage does not automatically mean good asset performance. It should be assessed alongside failure rate, availability, MTBF, condition, and maintenance effectiveness.

KPI-13 Corrective-Maintenance Rate
Purpose

Track the proportion or volume of maintenance resulting from identified failures or defects requiring corrective action.

Analyze
  • Corrective work orders
  • Emergency work orders
  • Repeat corrective work
  • Corrective hours
  • Corrective cost
  • Corrective work by asset type
Objective

Understand whether the maintenance strategy is generating excessive reactive work.

KPI-14 Repeat-Failure Rate
Purpose

Repeat failures are a particularly important reliability KPI.

Identify
  • Same asset
  • Same component
  • Same failure mode
  • Same location
  • Same root cause
High Repeat-Failure Rate May Indicate
  • Ineffective repair
  • Incorrect diagnosis
  • Poor component quality
  • Installation problem
  • Environmental issue
  • Inadequate maintenance strategy
  • Unresolved root cause

Repeat failures should feed directly into RCA and reliability improvement programmes.

KPI-15 Spare Consumption
Purpose

Monitor spare-parts consumption against the asset population and maintenance activity.

Analyze
  • Spare consumption
  • Consumption trend
  • Consumption per asset
  • Emergency spare usage
  • Critical spare usage
  • Repeat consumption
  • Obsolete spare consumption
Benefits
  • Improve inventory planning
  • Identify unreliable components
  • Forecast future demand
  • Identify excessive consumption
  • Support supplier evaluation
KPI-16 Replacement Rate
Purpose

Replacement rate measures the rate at which assets or components are being replaced.

Analyze By
  • Asset category
  • Age
  • Manufacturer
  • Model
  • Location
  • Failure mode
  • Replacement reason
Replacement Reasons
  • Failure
  • End-of-life
  • Obsolescence
  • Safety
  • Performance
  • Technology upgrade
  • Reliability
  • Lifecycle cost

A rising replacement rate may indicate systemic asset deterioration.

KPI-17 Warranty Performance
Purpose

Warranty KPIs should measure how effectively suppliers and manufacturers support the asset lifecycle.

Monitor
  • Warranty failures
  • Warranty claims
  • Claim response time
  • Claim closure time
  • Replacements
  • Repairs
  • Cost recovered
  • Supplier response performance
  • Repeat warranty failures
Supplier Comparison

Warranty performance can contribute to future vendor evaluation, product selection, procurement decisions, and supplier qualification.

KPI-18 Asset Utilization
Purpose

Asset utilization measures how extensively an asset is actually used relative to its available capability or defined operating profile.

Examples
  • CCR operating hours
  • System operating hours
  • Equipment duty cycles
  • Utilization by runway
  • Utilization by operating period
Benefits

Helps determine loading, capacity, energy use, maintenance requirements, and future asset requirements.

KPI-19 Performance Benchmarking
Purpose

Benchmarking compares asset performance across asset groups, locations, airports, manufacturers, models, technologies, and time periods.

Examples
  • CCR A vs CCR B
  • Runway AGL vs Taxiway AGL
  • Legacy fixture vs LED fixture
  • Before modernization vs after modernization
Important

Benchmarking should use consistent definitions.

KPI-20 KPI Dashboard
Purpose

The KPI dashboard should provide a consolidated view of AGL asset performance.

Recommended Dashboard Sections
  • Reliability — MTBF, MTTR, failure rate, repeat failures
  • Availability — Asset availability, system availability, downtime
  • Maintenance — PM compliance, corrective-maintenance rate, maintenance cost, backlog
  • Health — Health index, RUL, critical assets, deteriorating assets
  • Lifecycle — Replacement rate, lifecycle cost, obsolescence, warranty
  • Operations — Utilization, energy consumption, performance trends
KPI-21 Monthly KPI Review
Purpose

Monthly review should convert KPI data into management actions.

Review
  • Current KPI
  • Previous month
  • Target
  • Trend
  • Variance
  • Cause
  • Corrective action
  • Responsible person
  • Due date
Example — MTBF Declining
MTBF DecliningFailure Trend InvestigationRCAMaintenance Strategy ReviewReliability Improvement ActionMonitor Next Month's KPI
KPI-22 Annual Asset-Performance Review
Purpose

The annual review should evaluate the overall health and performance of the AGL asset portfolio.

Annual Assessment
  • Asset availability
  • Reliability
  • MTBF
  • MTTR
  • Failure trends
  • Maintenance cost
  • Energy performance
  • Asset health
  • RUL
  • PM compliance
  • Spare consumption
  • Warranty performance
  • Replacement rate
  • Lifecycle cost
  • Obsolescence
Annual Outputs
  • Asset-performance report
  • Poor-performing asset list
  • Critical asset list
  • Replacement recommendations
  • Maintenance strategy changes
  • CAPEX recommendations
  • Reliability improvement programme
  • Technology-upgrade recommendations
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Division 22 · Master Structure

The 22 topics, mapped against the core question each one is designed to answer.

No.TopicCore Question
01Asset AvailabilityIs the asset available when required?
02Asset ReliabilityDoes it perform without failure over time?
03MTBFHow often does it fail?
04MTTRHow fast is it restored after failure?
05Failure RateWhere and why are failures concentrated?
06DowntimeHow much unavailable time is there, and why?
07Maintenance CostWhat does it cost to keep this asset running?
08Energy ConsumptionHow efficiently is it operating?
09Lifecycle CostIs it delivering acceptable lifecycle value?
10Asset Health IndexWhat condition is it in overall?
11Remaining Useful LifeHow much life does it realistically have left?
12PM ComplianceIs planned maintenance being completed on time?
13Corrective-Maintenance RateHow reactive is the maintenance strategy?
14Repeat-Failure RateAre the same failures recurring?
15Spare ConsumptionWhat is being consumed, and how fast?
16Replacement RateHow fast are assets being replaced, and why?
17Warranty PerformanceAre suppliers meeting their obligations?
18Asset UtilizationHow intensively is the asset actually used?
19Performance BenchmarkingHow does this compare to other assets or periods?
20KPI DashboardWhat does the consolidated picture look like?
21Monthly KPI ReviewWhat management action does this month's data require?
22Annual Asset-Performance ReviewHow is the whole portfolio trending year over year?

Key Deliverables

The mandatory outputs of Division 22.

AGL Asset Availability KPI Framework
AGL Asset Reliability KPI Framework
AGL MTBF Measurement Framework
AGL MTTR Measurement Framework
AGL Failure Rate KPI
AGL Downtime KPI Framework
AGL Maintenance Cost KPI
AGL Energy Performance KPI
AGL Lifecycle Cost KPI
AGL Asset Health Index Framework
AGL RUL Estimation Framework
AGL PM Compliance KPI
AGL Corrective-Maintenance KPI
AGL Repeat-Failure KPI
AGL Spare Consumption KPI
AGL Replacement Rate KPI
AGL Warranty Performance KPI
AGL Asset Utilization KPI
AGL Performance Benchmarking Framework
AGL KPI Dashboard
AGL Monthly KPI Review Framework
AGL Annual Asset-Performance Review Framework

Division 22 — Core Principle

"What is not measured cannot be effectively managed, and what is measured but not reviewed cannot be effectively improved."

Division 22 should remain the performance-control and continuous-improvement layer of the AGL Asset Lifecycle Guide. Division 21 provides the digital data foundation; Divisions 19–20 provide the replacement and retirement mechanisms; Division 22 is what turns all of that recorded data into decisions.

Digital Asset Data
KPI Calculation
Performance Baseline & Target Comparison
Trend Analysis & Performance Exception
Root-Cause Analysis
Improvement Action
Effectiveness Verification → Updated Asset Performance

Individual KPIs should stay visible rather than being hidden inside a single composite score. A composite Asset Performance Score is useful for portfolio-level prioritization, but it should never replace the underlying engineering evidence — availability, reliability, condition, maintainability, cost, and lifecycle status all need to remain independently inspectable.

Frequently Asked Questions

Quick answers about Asset Performance & KPI Management in the AGL Asset Lifecycle Guide.

Q1What is Division 22 — Asset Performance & KPI Management in the AGL Asset Lifecycle Guide?

Division 22 is the performance-measurement and management-control division. It covers 22 topics on availability, reliability, MTBF/MTTR, failure rate, downtime, cost, energy, health index, RUL, PM compliance, spare consumption, benchmarking, KPI dashboards, and monthly/annual performance review.

Q2What is asset performance and KPI management?

It is the performance-measurement and management-control division of the guide. Division 21 provides the digital data environment, and Division 22 converts that data into measurable asset-performance indicators used for management review.

Q3Which reliability and availability KPIs does Division 22 define?

It covers asset availability (equipment, system and operational), asset reliability, MTBF, MTTR, failure rate and downtime. Downtime is broken down into planned, unplanned, corrective-maintenance, emergency and waiting-for-spares periods.

Q4What is the difference between MTBF and MTTR as KPIs?

MTBF is a key reliability KPI for repairable equipment, useful for comparing assets, spotting deterioration and comparing manufacturers. MTTR measures the average time to restore an asset after a failure, according to the organization's defined measurement boundary, including detection, response, diagnosis and repair time.

Q5Which maintenance KPIs are tracked?

Maintenance cost, preventive-maintenance compliance, corrective-maintenance rate, repeat-failure rate, spare consumption and replacement rate. Repeat failures are called out as a particularly important reliability KPI.

Q6Which cost, health and life KPIs are included?

Lifecycle cost, energy consumption, the Asset Health Index and Remaining Useful Life (RUL), plus warranty performance and asset utilization.

Q7What is performance benchmarking?

Benchmarking compares asset performance across asset groups, locations, airports, manufacturers, models, technologies and time periods, for example CCR A vs CCR B or legacy fixtures vs LED.

Q8How are KPIs reviewed?

A KPI dashboard gives a consolidated view of AGL asset performance across reliability, availability and other groups. A monthly KPI review converts KPI data into management actions by comparing current values with the previous month, target, trend and variance, and an annual asset-performance review evaluates the overall health and performance of the asset portfolio.

Go Further

Track the KPI. Measure the Performance. Build AGL Expertise.

Effective AGL asset management starts with knowing which numbers actually tell you how the asset base is doing.

Learn how availability, reliability, MTBF, MTTR, PM compliance and lifecycle-cost KPIs connect across the complete AGL asset lifecycle.

Turn technical reference knowledge into a deeper understanding of how AGL assets are planned, managed, operated and sustained throughout their lifecycle.

Measure better. Track the performance. Build technical capability.

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AGL Fundamentals Asset Availability Asset Reliability MTBF MTTR PM Compliance KPI Dashboard Performance Review

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