What is cable protection?

The layers that keep a buried AGL cable from being struck, crushed or soaked — marking tape, cover tiles, clean bedding and encased ducts — so one dig-in does not put a whole series circuit out.

OPEN GROUND · SECTION layers above and around a buried cable UNDER A PAVEMENT · SECTION cable in an encased duct, spare ducts alongside WARNING TAPE COVER TILE BEDDING SAND 1 2 3 4 PAVEMENT CONCRETE ENCASEMENT CABLE SPARE DUCTS 5 1WARNING TAPEwarns whoever digs; it does not stop a bucket 2COVER TILE OR SLABtakes the first blow, where the design requires 3CLEAN BEDDING SANDcushions the cable, free of sharp stones 4THE CABLE ITSELFinsulation and sheath suited to buried use 5ENCASED DUCTS UNDER PAVEMENTshield the cable and spread surface loads PROTECTED ROUTE WARNED, SHIELDED, RECORDED A dig-in is stopped before it reaches the cable UNPROTECTED ROUTE ONE STRIKE, WHOLE CIRCUIT A cut can open or earth-fault the series circuit SCHEMATIC · NOT TO SCALE · FOLLOW THE DESIGN DRAWINGS
AGL cable
ducts
warning tape
cover tile and pavement
The Fact Series circuit design

Cable protection is everything done to stop a buried AGL cable from being damaged: warning tape above it, a cover tile or slab where the design calls for one, clean bedding around it, and ducts, encased where needed, under pavements and other heavy loads.

In a series circuit every light depends on the same cable loop, so one cut or crushed cable can open the circuit or cause an earth fault and take the whole circuit out of service. Most damage comes from excavation by other people, so protection has two jobs: warn the digger and take the first blow. Depth, tile type, duct size and encasement depend on the design and the standard. Keep the route recorded on the as-builts, and treat the cable as live until the circuit has been isolated, locked out and proved dead.

  1. Set route and depth. Take the route and depth of cover from the design.
  2. Bed the cable. Lay it in clean sand or fine fill, free of sharp stones.
  3. Add cover. Place the cover tile or slab where the design requires it.
  4. Mark it. Lay warning tape above, and fit route markers as the design requires.
  5. Inspect, then backfill. Check the protection before it is covered, since it cannot be seen afterwards.
  6. Test & record. Test the circuit and mark route, depth and protection on the as-builts.
Protects against Excavation damage, crushing, stones, moisture and ground movement
Layers Warning tape, cover tile or slab, clean bedding sand; a lightning counterpoise where the design requires one
Under pavements Ducts, normally concrete-encased, with spare ways
Depth of cover Set by the design and the applicable standard
Recorded on As-built drawings, with route, depth and protection used
Reference FAA AC 150/5340-30 · AC 150/5370-10 (Items L-108, L-110) · AC 150/5345-7 · ICAO Doc 9157 Pt 5
Schematic — simplified and not to scale. Depth of cover, tile or slab type, duct size and encasement depend on the design, the soil, the loading and the applicable standard; follow the design drawings, your site’s isolation and permit-to-work procedure and the manufacturer’s instructions.
Entry 27 · Cable crossing Entry 29 · Cable identification

Frequently Asked Questions

Q1What is cable protection in airfield ground lighting?

Cable protection is everything done to stop a buried AGL cable from being damaged: warning tape above it, a cover tile or slab where the design calls for one, clean bedding around it, and ducts, encased where needed, under pavements and other heavy loads.

Q2Why do buried AGL cables need protection?

In a series circuit every light depends on the same cable loop, so one cut or crushed cable can open the circuit or cause an earth fault and take a whole circuit out of service. Most damage comes from excavation by other people, so protection both warns the digger and takes the first blow.

Q3What is the difference between warning tape and a cover tile?

Warning tape tells someone digging that a cable is below, but it will not stop a bucket or spade. A cover tile or slab is a physical barrier that takes the first blow. They do different jobs and are normally used together where the design requires both.

Q4When are ducts used to protect AGL cables?

Beneath pavements, roads and other heavy or busy areas, normally encased as a duct bank. The ducts spread the load and shield the cable, and they let it be replaced by pulling new cable through instead of digging up the surface.

Q5How deep should a protected AGL cable be buried?

Depth of cover is set by the design drawings and the applicable standard, and can differ between open ground, pavement and road crossings. Check your project specification rather than relying on a single figure.

Q6How is cable protection checked and recorded?

Protection is inspected before backfilling, because it cannot be seen afterwards. The cable is then tested for continuity and insulation resistance, and the route, depth and protection used are recorded on the as-built drawings so later work can avoid it.

Precision AGL Academy

See It. Understand It. Then Learn How to Engineer It.

Recognising an AGL system visually is the first step. The next step is knowing how to design, install, test, commission and maintain them correctly.

Build Practical AGL Engineering Skills

Go deeper with structured training from Precision AGL Academy, covering:

AGL Fundamentals Design & Electrical Engineering Approach Lighting Photometry Installation & Commissioning Maintenance & Troubleshooting

Learn how each light, sign and circuit works as part of a complete airport lighting system, not just as an isolated diagram.

See. Understand. Apply. Engineer.