Division 16 of 25 · Failure Database

Base Can & Civil Interface Failures

The dedicated failure classification for the civil/mechanical interface between AGL fixtures and the airfield pavement/foundation system. A lighting fixture can be electrically healthy but still unserviceable due to base-can deterioration, water accumulation, incorrect elevation, settlement, alignment problems, cable-entry damage or pavement-interface deterioration — this division exists to catch exactly that class of failure.

18 / 18
Topics Published
BCF-01 → 18
Failure ID Range
7 Groups
Base-Can · Drainage · Position · Frangible · Cable · Pit/Pavement · Ground
Rev 0
Initial Issue

Key principle — Division 16 supports root-cause analysis, not just defect recording. If base-can flooding repeatedly occurs despite maintenance, investigate the underlying groundwater/drainage condition rather than repeatedly replacing the fixture. Every record should trace: fixture → base can → foundation/pavement → drainage/ground condition → cable interface → fixture mounting → elevation/alignment → failure mode → root cause → corrective action → verification → recurrence/seasonal trend.

Division 16 · Base Can & Civil Interface Failure Topics

18 of 18 topics published
A
Base-Can Condition
4 topics
BCF-01 Base-Can Corrosion
Failure Definition

Corrosion of the base can or associated metallic components that affects structural, mechanical or environmental integrity.

Possible Causes
  • Water accumulation
  • Moisture exposure
  • Salt contamination
  • Poor drainage
  • Damaged protective coating
  • Ageing
Possible Consequences
  • Structural weakening
  • Fixture mounting deterioration
  • Cable-entry deterioration
  • Difficulty removing/installing fixture
  • Frangible-interface degradation
Investigation
  • Base-can body
  • Internal surfaces
  • Mounting points
  • Bolts/fasteners
  • Cable-entry points
  • Drainage condition
  • Corrosion severity
BCF-02 Base-Can Water Accumulation
Failure Definition

Water remains within the base can instead of being effectively drained.

Possible Causes
  • Blocked drainage
  • Poor installation
  • Damaged drainage path
  • High water table
  • Groundwater ingress
  • Heavy rainfall
Consequences
  • Corrosion
  • Cable deterioration
  • Connector deterioration
  • Moisture ingress into fixture
  • Insulation deterioration
Failure Chain
WATER ACCUMULATIONCORROSION/MOISTUREELECTRICAL DETERIORATIONFIXTURE FAILURE
BCF-03 Base-Can Flooding
Failure Definition

Significant entry or accumulation of water in the base can that compromises the fixture/cable installation.

Possible Causes
  • Heavy rain
  • Flooding
  • Drainage failure
  • High water table
  • Pavement drainage problems
  • Damaged sealing
Possible Consequences
  • Fixture failure
  • Cable/connector damage
  • Corrosion
  • Insulation deterioration
  • Repeated failures
Important Distinction

Water accumulation may be a persistent/local condition. Base-can flooding represents a more severe water-ingress condition.

BCF-04 Base-Can Deformation
Failure Definition

Physical deformation of the base can that affects the fixture installation or structural integrity.

Possible Causes
  • Vehicle impact
  • Pavement movement
  • Heavy loading
  • Incorrect installation
  • Structural deterioration
Consequences
  • Fixture mounting failure
  • Incorrect elevation
  • Misalignment
  • Cable-entry damage
  • Difficulty maintaining the fixture
Investigation
  • Base-can geometry
  • Mounting surface
  • Fixture seating
  • Fasteners
  • Cable entry
  • Surrounding pavement
B
Drainage & Water
3 topics
BCF-05 Drainage Failure
Failure Definition

Failure of the drainage arrangement around or within the base-can/civil interface to remove water effectively.

Possible Causes
  • Blocked drain
  • Poor grading
  • Damaged drainage path
  • Pavement deterioration
  • Groundwater conditions
  • Incorrect civil installation
Consequences
  • Water accumulation
  • Base-can flooding
  • Corrosion
  • Moisture ingress
  • Repeated fixture failures
Investigation Path
BASE CANDRAINAGE PATHSURROUNDING PAVEMENTDRAINAGE SYSTEM
BCF-06 Foundation Settlement
Failure Definition

Vertical or differential movement of the foundation supporting the AGL fixture/base-can assembly.

Possible Causes
  • Poor compaction
  • Soil movement
  • Water-related ground instability
  • Foundation deterioration
  • Construction-related defects
Consequences
  • Incorrect fixture elevation
  • Fixture misalignment
  • Pavement interface damage
  • Cable stress
  • Mechanical instability
Failure Chain
FOUNDATION SETTLEMENTFIXTURE ELEVATION CHANGEALIGNMENT DEVIATIONAGL PERFORMANCE ISSUE
BCF-07 Foundation Cracking
Failure Definition

Cracking of the foundation or surrounding civil structure supporting the AGL installation.

Possible Causes
  • Settlement
  • Ground movement
  • Structural loading
  • Poor construction
  • Water ingress
  • Ageing
Consequences
  • Fixture movement
  • Water penetration
  • Mounting instability
  • Further structural deterioration
C
Fixture Installation & Position
3 topics
BCF-08 Fixture Mounting Failure
Failure Definition

Failure of the mechanical arrangement securing the fixture to the base can/foundation.

Possible Causes
  • Loose hardware
  • Corrosion
  • Damaged mounting points
  • Incorrect torque
  • Base-can deformation
  • Mechanical impact
Consequences
  • Fixture movement
  • Fixture elevation change
  • Misalignment
  • Mechanical instability
Investigation
  • Mounting bolts
  • Threads
  • Mounting surface
  • Fixture seating
  • Base-can condition
  • Fastener condition
BCF-09 Incorrect Fixture Elevation
Failure Definition

Installed fixture elevation is not at the intended design/installation level.

Possible Causes
  • Foundation settlement
  • Incorrect installation
  • Base-can deformation
  • Pavement resurfacing
  • Incorrect mounting
  • Civil-interface modification
Consequences
  • Fixture may protrude above or sit below the intended surface
  • Reduced lighting performance
  • Mechanical/operational issues
  • Increased risk of damage
Investigation

Compare:

ACTUAL ELEVATIONAPPROVED DESIGN REQUIREMENTSURROUNDING PAVEMENT LEVEL
BCF-10 Incorrect Fixture Alignment
Failure Definition

Fixture is not correctly oriented or positioned relative to the intended AGL layout.

Possible Causes
  • Fixture movement
  • Foundation settlement
  • Base-can deformation
  • Incorrect installation
  • Mounting failure
  • Civil-interface movement
Consequences
  • Incorrect light distribution
  • Reduced photometric performance
  • Pattern deviation
  • Operational non-compliance
Investigation
  • Fixture orientation
  • Mounting position
  • Base-can position
  • Reference layout
  • Alignment measurements
Cross-Reference

Cross-reference with Division 01 — Lighting Fixture Failures, where fixture misalignment is the resulting failure.

D
Frangible & Civil Interface
2 topics
BCF-11 Frangible-Coupling Failure
Failure Definition

Failure, damage or incorrect installation of the frangible coupling/interface associated with the AGL fixture.

Possible Causes
  • Vehicle impact
  • Incorrect installation
  • Mechanical overload
  • Corrosion
  • Improper replacement
Consequences
  • Fixture instability
  • Incorrect fixture position
  • Structural failure
  • Safety/compliance concern
Investigation
  • Coupling type
  • Physical condition
  • Installation
  • Fasteners
  • Fixture interface
  • Evidence of impact
Cross-Reference

Cross-reference with Division 06 — Mechanical & Structural Failures.

BCF-12 Civil-Interface Damage
Failure Definition

Damage at the interface between the AGL installation and surrounding civil/airfield infrastructure.

Examples
  • Damaged concrete around base can
  • Broken interface material
  • Pavement separation
  • Cracking around fixture
  • Damaged mounting area
Possible Consequences
  • Fixture instability
  • Water ingress
  • Incorrect elevation
  • Misalignment
  • Further pavement deterioration
E
Cable & Sealing Interface
2 topics
BCF-13 Cable-Entry Damage
Failure Definition

Damage to the point where cables enter or pass through the base can/pit.

Possible Causes
  • Mechanical damage
  • Sharp edges
  • Incorrect installation
  • Excessive cable stress
  • Civil movement
  • Corrosion
Consequences
  • Cable insulation damage
  • Water ingress
  • Earth fault
  • Open circuit
  • Short circuit
  • Intermittent fault
Investigation
  • Cable entry
  • Grommet/sealing arrangement
  • Cable bend
  • Insulation
  • Mechanical protection
  • Water evidence
BCF-14 Cable Sealing Failure
Failure Definition

Failure of the sealing arrangement around cable entries that allows water/moisture penetration.

Possible Causes
  • Incorrect installation
  • Seal deterioration
  • Mechanical damage
  • Ageing
  • Improper replacement
Consequences
  • Water ingress
  • Cable deterioration
  • Connector corrosion
  • Insulation breakdown
  • Repeated electrical faults
Failure Chain
CABLE SEALING FAILUREWATER INGRESSCABLE/CONNECTOR DETERIORATIONELECTRICAL FAILURE
Cross-Reference

Cross-reference with Division 05 — Cable & Connector Failures.

F
Pit & Pavement Interface
2 topics
BCF-15 Pit-Cover Damage
Failure Definition

Damage, deformation or deterioration of the cover protecting an AGL pit/base-can or associated civil interface.

Possible Causes
  • Vehicle loading
  • Impact
  • Corrosion
  • Improper installation
  • Pavement movement
Consequences
  • Water ingress
  • FOD risk
  • Structural weakness
  • Maintenance-access problem
  • Damage to internal components
Investigation
  • Cover
  • Frame
  • Seating
  • Fasteners
  • Surrounding pavement
  • Water/FOD condition
BCF-16 Road/Pavement Interface Damage
Failure Definition

Deterioration or damage of the pavement surrounding the AGL installation.

Possible Causes
  • Vehicle loading
  • Pavement settlement
  • Cracking
  • Water ingress
  • Poor construction
  • Resurfacing activity
  • Ground movement
Consequences
  • Fixture movement
  • Water accumulation
  • Incorrect elevation
  • Base-can stress
  • FOD generation
Investigation
  • Pavement around fixture
  • Cracks
  • Settlement
  • Edge condition
  • Joint condition
  • Surface level
G
Ground & Hydrogeological
2 topics
BCF-17 Soil Movement
Failure Definition

Movement or instability of surrounding soil affecting the AGL base/foundation/civil interface.

Possible Causes
  • Settlement
  • Erosion
  • Poor compaction
  • Water movement
  • Construction activity
  • Ground instability
Consequences
  • Foundation movement
  • Fixture elevation change
  • Fixture misalignment
  • Cable stress
  • Pavement damage
Failure Chain
SOIL MOVEMENTFOUNDATION MOVEMENTFIXTURE MOVEMENTELEVATION/ALIGNMENT FAILURE
BCF-18 Water-Table-Related Problems
Failure Definition

Problems caused by groundwater or a high/variable water table affecting the AGL civil installation.

Possible Consequences
  • Persistent base-can water
  • Flooding
  • Corrosion
  • Cable deterioration
  • Foundation instability
  • Drainage problems
Investigation
  • Water level
  • Base-can water condition
  • Drainage effectiveness
  • Ground conditions
  • Historical recurrence
  • Seasonal variation
Reliability Principle

If base-can flooding repeatedly occurs despite maintenance, investigate the underlying groundwater/drainage condition, rather than repeatedly replacing the fixture.

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Division-Wide Requirements

Standard record structure, failure chains, diagnostic matrix, asset-level inspection structure and RCA linkage that apply across all 18 Division 16 failure topics.

A. Base Can & Civil Failure Record

Every Division 16 failure should be converted into a standard failure record with the following fields:

  • Failure ID
  • Airport
  • Runway/Taxiway
  • Location
  • Fixture ID
  • Base-Can ID
  • Pit ID
  • Circuit ID
  • Date/Time
  • Base-Can Corrosion
  • Water Accumulation
  • Flooding
  • Deformation
  • Mounting Condition
  • Foundation Settlement
  • Foundation Cracking
  • Pavement Condition
  • Civil-Interface Condition
  • Soil Movement
  • Water-Table Condition
  • Fixture Elevation
  • Fixture Alignment
  • Frangible Coupling
  • Mounting
  • Cable-Entry Condition
  • Cable Sealing
  • Water Ingress
  • Cable Mechanical Condition
  • Drainage Condition
  • Water Path
  • Seasonal Recurrence
  • Immediate Cause
  • Failure Mechanism
  • Contributing Factor
  • Root Cause
  • Corrective Action
  • Verification
  • Repeat Failure
  • Preventive Action
  • Lessons Learned

B. Failure Chains

Division 16 is built around five recurring failure chains that connect civil root causes to electrical/optical outcomes:

Chain 1 — Drainage

Drainage failure → base-can water accumulation → corrosion/moisture ingress → fixture/cable deterioration → lighting failure

Chain 2 — Ground Movement

Soil movement → foundation settlement → base-can/fixture movement → incorrect elevation/alignment → AGL performance degradation

Chain 3 — Cable Entry

Cable-entry damage → cable sealing failure → water ingress → insulation/connector deterioration → electrical failure

Chain 4 — Pavement

Road/pavement interface damage → water accumulation/mechanical instability → base-can deterioration → fixture mounting/alignment failure

Chain 5 — Corrosion

Water-table/drainage problem → persistent moisture → base-can corrosion → mounting degradation → fixture movement/failure

C. Diagnostic Matrix

Each of the 18 topics maps to a primary investigation focus:

  • BCF-01 Base-can corrosion — Base-can/material condition
  • BCF-02 Base-can water accumulation — Internal water condition
  • BCF-03 Base-can flooding — Severe water ingress
  • BCF-04 Base-can deformation — Base-can geometry
  • BCF-05 Drainage failure — Drainage path
  • BCF-06 Foundation settlement — Foundation elevation/movement
  • BCF-07 Foundation cracking — Foundation condition
  • BCF-08 Fixture mounting failure — Mounting hardware/interface
  • BCF-09 Incorrect fixture elevation — Elevation measurement
  • BCF-10 Incorrect fixture alignment — Alignment measurement
  • BCF-11 Frangible-coupling failure — Coupling/interface
  • BCF-12 Civil-interface damage — Civil/AGL interface
  • BCF-13 Cable-entry damage — Cable entry
  • BCF-14 Cable sealing failure — Seal/cable entry
  • BCF-15 Pit-cover damage — Cover/frame condition
  • BCF-16 Road/pavement interface damage — Pavement condition
  • BCF-17 Soil movement — Ground stability
  • BCF-18 Water-table-related problems — Groundwater/drainage condition

D. Asset-Level Inspection Structure

Division 16 allows the engineer to inspect the complete interface across seven layers:

1. Fixture

Mounting, elevation, alignment, frangible coupling.

2. Base Can

Corrosion, deformation, water, mounting interface.

3. Cable Interface

Cable entry, sealing, mechanical protection, moisture.

4. Foundation

Settlement, cracking, stability.

5. Pavement

Cracking, settlement, interface damage, surface level.

6. Drainage

Drain path, water accumulation, flooding.

7. Ground

Soil movement, groundwater, water-table condition.

E. RCA Connection

Division 16 links every failure to the Root Cause Analysis Database. The most relevant RCA categories for base-can and civil-interface failures are:

CivilHydrogeologicalStructuralMechanicalElectricalInstallationMaintenanceEnvironmentalMaterialDesignConstructionHuman/Procedural

F. Failure Severity

Every failure receives a severity classification, plus operational-impact tagging:

Critical / Safety-Critical — immediate operational or safety risk

Major / Operationally Critical — significant availability impact

Moderate — reduced performance, not yet critical

Minor / Non-Critical — limited or no operational effect

Degradation / Intermittent / Latent — developing or hidden fault

G. Evidence Layer

Visual evidence

  • Base-can condition, corrosion, deformation, internal water
  • Foundation/pavement cracking, settlement, civil-interface damage
  • Cable-entry point, sealing arrangement, pit cover
  • Fixture mounting, elevation and alignment reference photos

Technical evidence

  • Elevation and alignment measurements against design
  • Insulation resistance, continuity, water/drainage verification
  • Historical/seasonal recurrence records, groundwater data

Why Division 16 Matters

The major value of Division 16 is that it captures the civil root causes behind recurring AGL failures. Repeated fixture failures associated with a flooded base can should lead the investigation toward drainage, groundwater and water-table conditions, rather than treating each failed fixture as an isolated electrical failure. Recommended database architecture: Civil/AGL Asset → Base Can → Foundation/Pavement → Drainage/Ground Condition → Cable Interface → Fixture Mounting → Elevation/Alignment → Failure Mode → Root Cause → Corrective Action → Verification → Recurrence/Seasonal Trend.

Frequently Asked Questions

Quick answers about base-can and civil-interface failures, as covered in Division 16 of the AGL Failure Database.

Q1What is Division 16 — Base Can & Civil Interface Failures in the AGL Failure Database?

Division 16 covers the civil and mechanical interface between AGL fixtures and the airfield pavement and foundation system. It contains 18 published topics (BCF-01 to BCF-18), from base-can corrosion and drainage failure to foundation settlement, cable-entry damage, soil movement and water-table problems.

Q2Which base-can and civil-interface failures does Division 16 cover?

Base-can corrosion, water accumulation, flooding and deformation, drainage failure, foundation settlement and cracking, fixture mounting failure, incorrect fixture elevation and alignment, frangible-coupling failure, civil-interface damage, cable-entry damage, cable sealing failure, pit-cover damage, road/pavement interface damage, soil movement and water-table-related problems.

Q3How are the 18 civil-interface topics grouped?

They fall into seven groups: Base-Can Condition (4 topics), Drainage & Water (3), Fixture Installation & Position (3), Frangible & Civil Interface (2), Cable & Sealing Interface (2), Pit & Pavement Interface (2) and Ground & Hydrogeological (2).

Q4What failure chains does Division 16 capture?

Division 16 is built around five recurring chains that connect civil root causes to electrical and optical outcomes. Drainage failure leads to base-can water accumulation, corrosion or moisture ingress, fixture and cable deterioration, and lighting failure. Soil movement leads to foundation settlement, fixture movement and incorrect elevation or alignment. Cable-entry damage, pavement-interface damage and water-table problems have their own chains.

Q5Why does Division 16 matter for recurring fixture failures?

It captures the civil root causes behind recurring AGL failures. Repeated fixture failures associated with a flooded base can should lead the investigation toward drainage, groundwater and water-table conditions, rather than treating each failed fixture as an isolated electrical failure.

Q6How can the complete interface be inspected?

Division 16 lets the engineer inspect the interface across seven layers: the fixture (mounting, elevation, alignment, frangible coupling), the base can, the cable interface, the foundation, the pavement, drainage and the ground (soil movement, groundwater and water-table condition).

Q7What evidence supports a base-can or civil-interface record?

Visual evidence includes photographs of base-can condition, corrosion, deformation and internal water, foundation and pavement cracking or settlement, the cable-entry point, sealing arrangement and pit cover, and reference photos of fixture mounting, elevation and alignment. Technical evidence includes elevation and alignment measurements against design, insulation resistance, continuity, drainage verification, historical and seasonal recurrence records and groundwater data.

Q8How are failure severity and operational impact classified?

Every failure receives a severity classification, plus operational-impact tagging. The classes are Critical / Safety-Critical (immediate operational or safety risk), Major / Operationally Critical (significant availability impact), Moderate (reduced performance, not yet critical), Minor / Non-Critical (limited or no operational effect), and Degradation / Intermittent / Latent (a developing or hidden fault).

Beyond the Flooded Base Can

DON’T JUST PUMP IT OUT. UNDERSTAND THE CIVIL INTERFACE.

Flooded base cans, cracked duct seals and settled foundations often trace back to the civil works around the fixture, not the fixture itself — real troubleshooting means understanding drainage, ducting and the base-can-to-pavement interface well enough to fix the actual cause.

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