Division 22 of 25 · Failure Database

Failure Severity & Criticality

The risk-classification layer of the AGL Failure Database. Divisions 01–21 establish what failed, where it failed, and why it failed. Division 22 establishes how serious the failure is, what it affects, how quickly it must be addressed and what level of operational or safety consequence it creates — turning a failure record into a prioritised engineering and maintenance response.

20 / 20
Topics Published
FSC-01 → 20
Failure ID Range
2 Groups
Classification · Impact
Rev 0
Initial Issue

Key principle — Every failure record should pass through this logic: Failure → Severity → Criticality → Impact → Priority → Response → Recovery → Verification. Severity asks how serious the failure is; criticality asks how important the affected function is to safety and airport operation. Recording both — plus their downstream operational, safety, maintenance, financial and regulatory impact — is what allows this division to drive corrective-action priority rather than simply describing consequence after the fact.

Division 22 · Severity & Criticality Topics

20 of 20 topics published
A
Failure Classification
10 topics
FSC-01 Critical Failure
Definition

A failure with a very high consequence that can significantly affect aircraft operations, critical AGL functionality, safety or runway availability.

Typical Characteristics
  • Immediate operational concern
  • Critical lighting function unavailable
  • Significant safety consequence
  • Requires urgent response
  • May require operational restrictions or other immediate action
Examples
  • Critical runway lighting failure
  • Major loss of essential lighting function
  • Failure affecting a safety-critical system
  • Multiple simultaneous failures creating significant operational impact
Database Fields

Record: failure location, affected system, number of affected fixtures/circuits, safety impact, operational impact, downtime, response time, recovery time.

FSC-02 Major Failure
Definition

A failure causing significant degradation of system availability, operational capability or maintenance condition, but not necessarily representing the highest level of criticality.

Examples
  • Multiple fixture failures
  • Significant taxiway lighting degradation
  • CCR-related failure affecting an operating circuit
  • Major control-system malfunction
Typical Response

Requires priority corrective action and closer monitoring.

FSC-03 Moderate Failure
Definition

A failure that affects equipment or system performance but has a limited immediate operational or safety consequence.

Examples
  • Individual equipment failure with redundancy available
  • Localized fixture failure
  • Non-critical monitoring failure
  • Equipment degradation requiring planned intervention
Typical Response

Planned corrective maintenance, subject to airport requirements and applicable operational limits.

FSC-04 Minor Failure
Definition

A failure with limited effect on equipment performance, operation or maintenance.

Examples
  • Minor physical defect
  • Minor indication problem
  • Non-essential component issue
  • Small localized deterioration
Typical Response

Can normally be handled through routine maintenance/inspection, provided no safety or operational consequence exists.

FSC-05 Degradation
Definition

A gradual reduction in performance or condition that has not yet developed into complete failure.

Examples
  • Reduced light output
  • Progressive optical degradation
  • Increasing insulation deterioration
  • Increasing corrosion
  • Reduced communication reliability
  • Progressive component ageing
Importance

This category is particularly valuable because it allows the database to identify a problem before complete failure occurs.

FSC-06 Intermittent Failure
Definition

A failure that occurs intermittently rather than continuously.

Characteristics
  • Equipment works normally at some times
  • Failure appears and disappears
  • Difficult to reproduce
  • May be temperature-, vibration-, moisture- or connection-related
Examples
  • Intermittent CCR operation
  • Intermittent communication
  • Intermittent lighting
  • Intermittent connector contact
Investigation

Record failure frequency, duration, conditions when failure occurs, alarm history, environmental conditions and operating state. Intermittent failures should receive particular attention because they may progress into permanent failures.

FSC-07 Latent Failure
Definition

A failure or degraded condition that is not immediately apparent during normal operation and may remain undetected until a specific inspection, test, demand condition or secondary failure exposes it.

Examples
  • Hidden insulation deterioration
  • Undetected bonding failure
  • Backup-function failure
  • Internal component deterioration
  • Incorrect configuration not currently affecting operation
Importance

Latent failures are particularly important in safety-related systems because a system may appear healthy while an important hidden protection or redundancy function is unavailable.

Detection Methods
  • Inspection
  • Electrical testing
  • Functional testing
  • Photometric testing
  • Alarm verification
  • System diagnostics
FSC-08 Safety-Critical Failure
Definition

A failure with a direct or potentially significant effect on aviation safety or safety-related AGL functionality.

Examples

Depending on the applicable operational context:

  • Critical runway lighting degradation
  • PAPI performance failure
  • Stop-bar failure
  • Critical approach-lighting failure
  • Failure affecting safe aircraft movement
Priority

Safety-critical failures should receive the highest level of technical and operational attention.

FSC-09 Operationally Critical Failure
Definition

A failure that significantly affects airport operations, even where the immediate safety consequence may be limited.

Examples
  • Major taxiway lighting outage
  • Control/monitoring failure affecting airport operations
  • Significant circuit outage
  • Loss of required operational functionality
Important Distinction

Safety-critical focuses on safety consequences. Operationally critical focuses on the ability to maintain required airport operations. A failure may be safety-critical, operationally critical, or both.

FSC-10 Non-Critical Failure
Definition

A failure with no significant immediate safety or operational consequence.

Examples
  • Non-essential monitoring issue
  • Minor equipment defect
  • Cosmetic/low-impact physical condition
  • Non-critical component degradation
Important

"Non-critical" does not mean "ignore." It still requires appropriate recording, evaluation, maintenance and trend monitoring.

B
Impact Classification
10 topics
FSC-11 Runway Availability Impact
Definition

Record whether the failure affects runway availability or usable runway lighting functionality.

Suggested Classification
NO IMPACTLOWMODERATEHIGHCRITICAL
Record
  • Runway affected
  • Lighting system affected
  • Number of affected lights
  • Circuit affected
  • Duration
  • Operational restriction, if applicable
FSC-12 Taxiway Availability Impact
Definition

Determine whether the failure affects taxiway usability or required lighting functionality.

Consider
  • Taxiway affected
  • Segment affected
  • Lighting type
  • Number of failures
  • Operational restriction
  • Duration
FSC-13 Aircraft-Operation Impact
Definition

This identifies the effect on aircraft movement/operation.

Possible Impacts
NO IMPACTMINOR EFFECTDELAYED OPERATIONRESTRICTED OPERATIONSIGNIFICANT DISRUPTION
Examples
  • Reduced runway lighting capability
  • Taxiway routing limitation
  • Approach-lighting issue
  • Stop-bar/control problem
FSC-14 Safety Impact
Definition

This should be a mandatory field for every failure.

Suggested Classification
NONELOWMODERATEHIGHCRITICAL
Assessment Should Consider
  • Aircraft movement
  • Personnel safety
  • Electrical safety
  • Visibility
  • Guidance function
  • Critical system availability
FSC-15 Airport-Operation Impact
Definition

This is broader than aircraft operation.

Can Include
  • Airside operations
  • Maintenance operations
  • ATC coordination
  • Airport engineering operations
  • Stand/apron activities
  • Operational restrictions
  • Emergency response
Example

A control-system communication failure may not immediately affect the physical lights but may significantly affect airport operational monitoring.

FSC-16 Equipment Impact
Definition

Record the extent of equipment affected.

Possible Classification
SINGLE COMPONENTSINGLE FIXTUREMULTIPLE FIXTURESSINGLE EQUIPMENTMULTIPLE EQUIPMENTSUBSYSTEMMULTIPLE SUBSYSTEMS
Example

One failed LED driver → localized equipment impact. CCR failure affecting an entire series circuit → major equipment/system impact.

FSC-17 Maintenance Impact
Definition

Record the maintenance burden created by the failure.

Consider
  • Inspection required
  • Troubleshooting required
  • Component replacement
  • Specialized testing
  • Emergency maintenance
  • Repeat visits
  • Specialist involvement
  • Spare requirement
Possible Classification
LOWMODERATEHIGHEMERGENCY
FSC-18 Financial Impact
Definition

Record the financial consequence of the failure.

Potential Costs
  • Spare parts
  • Labour
  • Specialist support
  • Testing
  • Equipment rental
  • Emergency response
  • Transportation
  • Replacement
  • Contractor cost
  • Operational disruption
Important

The financial impact should be recorded separately from severity. A low-safety-impact failure can still have a high financial impact.

FSC-19 Downtime Impact
Definition

Record the amount and significance of equipment/system downtime.

Recommended Fields
  • Failure time
  • Detection time
  • Response time
  • Repair start
  • Repair completion
  • Return-to-service time
  • Total downtime
Key Reliability Indicators

MTTR — Mean Time To Repair, Availability, Failure duration, Repeat downtime. This connects Division 22 with the reliability and maintenance analytics divisions.

FSC-20 Regulatory/Compliance Impact
Definition

The failure causes or potentially causes non-compliance with an applicable regulatory, operational, engineering or airport requirement.

Possible Areas
  • Applicable aviation requirements
  • Airport operational requirements
  • Approved design requirements
  • Technical specifications
  • Inspection requirements
  • Testing requirements
  • Maintenance requirements
  • Documentation requirements
Suggested Classification
NO IMPACTPOTENTIAL IMPACTCONFIRMED NON-COMPLIANCESIGNIFICANT NON-COMPLIANCECRITICAL COMPLIANCE ISSUE
Important Principle

The database should identify the specific requirement affected rather than simply marking a failure as "non-compliant."

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Division-Wide Framework

Requirements, matrices and decision logic that apply across all 20 Division 22 topics.

A. Severity vs. Criticality

These terms should not be treated as identical. Severity asks how serious the failure/consequence is. Criticality asks how important the affected function is to safety and airport operation.

Example

An individual non-critical sign LED failure may have Severity: Minor, Criticality: Non-critical. A failure affecting a critical aircraft guidance function could have Severity: Critical, Criticality: Safety-critical.

B. Severity Classification Overview

Critical — immediate operational or safety risk

Major — significant availability/capability impact

Moderate — limited immediate consequence

Minor — limited effect, routine handling

Degradation / Intermittent / Latent — developing or hidden condition

C. Failure Priority Matrix

Combining Severity + Safety Impact + Operational Impact determines response priority. This is a database framework, not a replacement for airport-specific operational requirements or applicable regulatory criteria.

SeveritySafety ImpactOperational ImpactSuggested Priority
CriticalCriticalHighP1 — Immediate
CriticalHighHighP1 — Immediate
MajorHighHighP1/P2 — Urgent
MajorModerateHighP2 — Urgent
ModerateModerateModerateP3 — Planned Priority
MinorLowLowP4 — Routine
DegradationVariableVariableCondition-based
IntermittentVariableVariableInvestigate/monitor
LatentPotentially highPotentially highTest/verify urgently where safety-related
Non-criticalLowLowRoutine

D. Failure Criticality Decision Logic

Every failure should pass through this logic, step by step, before a final priority is assigned:

1. WHAT FAILED? 2. HOW SEVERE? 3. HOW DOES IT BEHAVE? 4. SAFETY-CRITICAL? 5. OPERATIONALLY CRITICAL? 6. RUNWAY/TAXIWAY IMPACT? 7. AIRCRAFT-OPERATION IMPACT? 8. AIRPORT-OPERATION IMPACT? 9. DOWNTIME? 10. MAINTENANCE/FINANCIAL IMPACT? 11. REGULATORY/COMPLIANCE IMPACT? 12. ASSIGN PRIORITY

E. Detectability Classification

Not one of the 20 numbered topics, but added as an explicit database field because a failure with moderate consequence but very poor detectability can represent significant risk — e.g. a hidden bonding or insulation problem that produces no immediate visible outage.

  • Immediately detectable
  • Normally detectable by inspection
  • Detectable by functional test
  • Detectable by specialized testing
  • Intermittently detectable
  • Latent / difficult to detect

F. Response Time, Repair Time & Downtime

These are separate, non-interchangeable measurements:

Response Time

Failure detection → maintenance response

Repair Time

Maintenance start → repair completion

Downtime

Failure occurrence → return to service

G. Failure Severity Record — Recommended Fields

For each failure, the master record should capture the following, organised across seven blocks:

  • Failure ID
  • Asset ID
  • Airport
  • Location
  • Equipment
  • Failure category
  • Failure mode
  • Severity classification
  • Criticality classification
  • Safety-critical status
  • Operational-critical status
  • Failure behaviour
  • Detectability
  • Runway availability impact
  • Taxiway availability impact
  • Aircraft-operation impact
  • Safety impact
  • Airport-operation impact
  • Equipment impact
  • Maintenance impact
  • Repair complexity
  • Spare requirement
  • Financial impact
  • Downtime impact
  • Total downtime
  • Regulatory impact
  • Requirement/reference
  • Compliance status
  • Priority
  • Detection time
  • Response time
  • Repair time
  • Return-to-service time
  • Verification status
  • Recurrence status
  • Final severity
  • Final criticality
  • Lessons learned

H. Connection with Divisions 01–21

Division 22 sits above the other failure divisions as the risk/priority layer:

DIVISIONS 01–20: WHAT FAILED? DIVISION 21 — RCA: WHY DID IT FAIL? DIVISION 22 — SEVERITY & CRITICALITY: HOW SERIOUS IS IT? CORRECTIVE ACTION / MAINTENANCE PRIORITY VERIFICATION RELIABILITY TREND

Recommended master database logic: Failure → Failure Mode → RCA → Root Cause → Severity → Criticality → Safety Impact → Operational Impact → Detectability → Downtime → Priority → Corrective Action → Verification → Closure. This makes Division 22 the risk and decision-making layer of the entire AGL Failure Database — ensuring the database does not merely count failures, but distinguishes between a minor component defect, a recurring degradation, a latent safety issue, a major operational outage and a truly critical AGL failure.

Frequently Asked Questions

Quick answers about failure severity, criticality and response priority, as covered in Division 22 of the AGL Failure Database.

Q1What is Division 22 — Failure Severity & Criticality in the AGL Failure Database?

Division 22 is the risk-classification layer. It contains 20 published topics (FSC-01 to FSC-20) covering failure severity, behaviour, criticality, operational and safety impact, maintenance, financial and time impact, and regulatory or compliance impact, together with the priority matrix and decision logic that drive corrective-action response.

Q2How are the 20 severity and criticality topics grouped?

They fall into two groups of ten. Failure Classification (FSC-01 to FSC-10) covers critical, major, moderate and minor failure, degradation, intermittent and latent failure, and safety-critical, operationally critical and non-critical failure. Impact Classification (FSC-11 to FSC-20) covers runway, taxiway, aircraft-operation, safety, airport-operation, equipment, maintenance, financial, downtime and regulatory or compliance impact.

Q3What is the difference between severity and criticality?

They are not identical. Severity asks how serious the failure or consequence is, while criticality asks how important the affected function is to safety and airport operation. An individual sign LED failure may be Minor severity and Non-critical, whereas a failure affecting a critical aircraft guidance function could be Critical severity and Safety-critical.

Q4How is failure severity classified?

Critical means immediate operational or safety risk. Major means significant availability or capability impact. Moderate means limited immediate consequence, and Minor means limited effect with routine handling. Degradation, Intermittent and Latent describe developing or hidden conditions.

Q5How is response priority determined?

The priority matrix combines severity, safety impact and operational impact. Critical failures with critical safety impact and high operational impact are P1 (Immediate), major failures are P1/P2 or P2 (Urgent), moderate failures P3 (Planned) and minor failures P4 (Routine). Degradation is condition-based, intermittent faults are investigated and monitored, and latent failures are tested and verified urgently where safety-related. It is a database framework, not a replacement for airport-specific operational requirements or regulatory criteria.

Q6What decision logic should every failure pass through?

Every failure is taken step by step through twelve questions: what failed, how severe, how it behaves, whether it is safety-critical, whether it is operationally critical, the runway or taxiway impact, the aircraft-operation impact, the airport-operation impact, the downtime, the maintenance and financial impact and the regulatory or compliance impact, before a final priority is assigned.

Q7Why is detectability recorded?

It is added as an explicit database field because a failure with moderate consequence but very poor detectability can represent significant risk, such as a hidden bonding or insulation problem that produces no immediate visible outage. Detectability ranges from immediately detectable through inspection, functional-test and specialised-test detection to intermittently detectable and latent or difficult to detect.

Q8What is the difference between response time, repair time and downtime?

They are separate, non-interchangeable measurements. Response time runs from failure detection to maintenance response, repair time from maintenance start to repair completion, and downtime from failure occurrence to return to service.

Beyond the Severity Rating

DON’T JUST RATE THE FAILURE. UNDERSTAND WHAT IT RISKS.

A severity or criticality rating means little without understanding what the failed component protects — CAT I/II/III operations, runway availability, or a single non-critical fixture — real judgment means knowing the difference.

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