Division 23 · PMT · Testing / Verification / Restoration

Post-Maintenance Testing & Restoration

The formal technical verification and return-to-service division of the handbook. Maintenance is not considered complete merely because a repair has been physically finished — this division is the bridge that carries a completed repair through testing, verification, restoration and final inspection before it is authorized to return to service.

Core rule: no AGL asset shall be returned to service following maintenance until the applicable testing, functional verification, restoration and final inspection requirements have been satisfied. Not every activity requires every test in this division — selection depends on the equipment, the defect, the work performed, and the applicable approved requirements.

33
Topics in Division
04
Groups (A–D)
07
Step Verification Sequence
11
Test Matrix Entries

PMT Philosophy

Every post-maintenance activity in this division follows the same underlying sequence, from the moment physical work ends to the moment the asset is formally closed out.

Maintenance
Testing
Verification
Restoration
Final Inspection
Return to Service
Closure
Electrical testing Functional testing Photometry Restoration

Post-Maintenance Test Matrix

A planning aid only — the actual tests required are determined by the applicable approved maintenance/test procedure and the work performed.

Maintenance ActivityElectrical TestFunctional TestPhotometryRestoration
Fixture replacement✓✓Where required✓
LED / module replacementWhere applicable✓Where required✓
Connector replacement✓✓—✓
Cable repair✓✓—✓
Cable-joint repair✓✓—✓
Transformer replacement✓✓—✓
CCR maintenance✓✓—✓
PAPI maintenance✓ where applicable✓✓ where required✓
Sign maintenance✓ where applicable✓Where applicable✓
ALCMS maintenance✓ where applicable✓—✓
Base-can / civil workWhere applicable✓Where required✓

Return-to-Service Requirements

Four requirement groups must be closed out before the responsible authorized person can formally confirm return to service.

Testing Complete

  • Electrical tests satisfactory
  • Functional tests satisfactory
  • Required photometric / optical verification satisfactory
  • Test results compared against acceptance criteria

Restoration Complete

  • Work area restored, FOD removed
  • Pit covers and pavement restored
  • Cable route restored, markers reinstated
  • Equipment identification restored

Final Inspection

  • Equipment, electrical, and operational checks complete
  • No exposed electrical hazard
  • Earthing / bonding restored
  • Area confirmed safe

Documentation & Authorization

  • Required documentation complete
  • Operational coordination / authorization satisfied
  • Responsible authorized person confirms return to service
  • Maintenance record and test records attached

The 33 Topics

Grouped by test category — click any topic to expand its verification activities and acceptance condition.

A

Electrical Testing

8 topics
MNT-PMT-001Insulation-Resistance Verification
Record
  • Circuit / equipment
  • Test location
  • Test method and test voltage
  • Measured value
  • Test instrument and instrument ID
  • Acceptance criterion / reference
  • Result
  • Technician
Acceptance / Record

Applies: following work that may affect cable or electrical insulation integrity; compare result against the applicable requirement and, where useful, previous results.

MNT-PMT-002Continuity Verification
Verify Where Maintenance Affected
  • Cables
  • Connections
  • Conductors
  • Secondary leads
  • Earthing / bonding
  • Relevant control wiring
Acceptance / Record

Record: actual measured results — not simply marking the test as completed.

MNT-PMT-003Earth-Continuity Verification
Potential Areas
  • Fixtures
  • Base cans
  • Signs
  • CCRs
  • Panels
  • Transformers
  • Other bonded equipment
Acceptance / Record

Any failed result shall be investigated and corrected before applicable return-to-service authorization.

MNT-PMT-004Earth-Resistance Verification
Record
  • Earth-system identification
  • Test location
  • Test method and measured resistance
  • Instrument
  • Result and acceptance criterion
  • Corrective action where required
Acceptance / Record

Applies: where maintenance affects the earthing system, or where required by the applicable maintenance / test procedure.

MNT-PMT-005Cable Testing
May Be Required Following
  • Cable repair
  • Joint repair / replacement
  • Termination work
  • Cable replacement
  • Significant cable-route intervention
Acceptance / Record

Select: the applicable cable test according to the cable system and approved test procedure.

MNT-PMT-006Transformer Testing
Verification May Include
  • Identification
  • Connections
  • Continuity
  • Insulation condition
  • Associated cable / lead condition
  • Functional circuit operation
Acceptance / Record

Follow: the applicable approved transformer test procedure for the exact tests required.

MNT-PMT-007Connector Verification
Following Connector Maintenance / Replacement
  • Verify correct connector identification
  • Verify correct mating
  • Verify locking
  • Verify sealing
  • Verify electrical continuity where applicable
  • Verify correct circuit restoration
MNT-PMT-008CCR Output Verification
Following Applicable CCR Maintenance
  • Verify output operation
  • Verify output current
  • Verify stability
  • Verify applicable protection functions
  • Verify applicable indications / alarms
  • Verify corresponding output levels where intensity steps apply
B

Functional Testing

12 topics
MNT-PMT-009Fixture Operation
After Fixture Maintenance, Confirm
  • Fixture is correctly installed
  • Alignment / orientation
  • Illumination
  • Correct connection
  • Mechanical security
  • No visible abnormality
MNT-PMT-010Runway Circuit Operation
Following Maintenance Affecting a Runway Circuit
  • Restore the circuit correctly
  • Energize under the approved procedure
  • Verify expected operation
  • Verify applicable intensity levels
  • Confirm absence of abnormal indications
MNT-PMT-011Taxiway Circuit Operation
Verify
  • Circuit operation
  • Fixture operation
  • Applicable intensity levels
  • Correct switching / control
  • Abnormal indications
MNT-PMT-012PAPI Operation
Following PAPI Maintenance, Verify
  • Unit operation
  • Indication
  • Alignment
  • Elevation setting where affected
  • Beam performance where applicable
  • Electrical condition
Acceptance / Record

Where required: complete the applicable optical / photometric verification.

MNT-PMT-013Sign Operation
Verify
  • Illumination
  • Message visibility
  • Correct message
  • Electrical operation
  • Control operation where applicable
MNT-PMT-014Stop Bar Operation
Verify
  • Fixture illumination
  • Circuit operation
  • Correct control
  • Correct switching
  • Applicable monitoring / feedback
  • Interlock with lead-on / taxiway centreline lights where installed
  • Stop bar returned to its correct operational state (confirmed with ATC)
MNT-PMT-015Runway Guard Light Operation
Verify
  • Illumination
  • Flashing operation
  • Correct switching / control
  • Fixture alignment
  • Circuit condition
MNT-PMT-016Approach Light Operation
Verify
  • Fixture operation
  • Circuit operation
  • Alignment
  • Correct illumination
  • Structural restoration
  • Cable / connector condition
MNT-PMT-017CCR Intensity-Step Operation
Record, Where Applicable
  • Commanded step
  • Actual output
  • Indication
  • Feedback where applicable
  • Pass / fail
MNT-PMT-018ALCMS Command Verification
Following Applicable ALCMS / Control Maintenance
  • Verify command transmission
  • Verify equipment response
  • Verify correct status indication
  • Verify feedback
  • Verify control from the applicable control location
MNT-PMT-019Alarm Verification
Verify Applicable
  • Equipment alarms
  • Circuit alarms
  • CCR alarms
  • Communication alarms
  • ALCMS alarms
  • Fault indications
Acceptance / Record

Standard: the alarm should correctly identify the applicable equipment / system condition.

MNT-PMT-020Remote-Control Verification
Where Remote Control Is Provided, Verify
  • Command
  • Equipment response
  • Feedback
  • Status confirmation
C

Photometry

4 topics
MNT-PMT-021Post-Maintenance Photometric Verification
Potential Triggers
  • Optical-component replacement
  • Fixture replacement
  • Significant fixture adjustment
  • PAPI maintenance
  • Performance-related defect
  • Major lighting-system maintenance
Acceptance / Record

Record: equipment, location, date, instrument, measurement results, applicable acceptance criteria, result, report reference.

MNT-PMT-022PAPI Optical Verification
Where Applicable, Verify
  • Beam alignment
  • Beam transition
  • Indication
  • Elevation setting
  • Optical performance
MNT-PMT-023Fixture Illumination Verification
Check, As Applicable
  • Correct operation
  • Optical condition
  • Alignment
  • Illumination performance
  • Any applicable photometric requirement
MNT-PMT-024Sign Illumination Verification Where Applicable
Where Applicable, Verify
  • Illumination
  • Message visibility
  • Brightness
  • Uniformity
  • Correct message
D

Restoration

9 topics
MNT-PMT-025Work-Area Restoration
Before Closure
  • Remove tools
  • Remove temporary materials
  • Remove unused components
  • Remove waste
  • Restore equipment surroundings
  • Confirm safe condition
MNT-PMT-026FOD Removal
Verify the Affected Area Is Free Of
  • Tools
  • Cable pieces
  • Packaging
  • Fasteners
  • Wire fragments
  • Damaged components
  • Other debris
Acceptance / Record

Standard: the work area should be left in the required operational condition.

MNT-PMT-027Pit-Cover Restoration
Where a Pit Has Been Opened
  • Reinstall the cover
  • Verify correct seating
  • Verify frame condition
  • Confirm safe restoration
  • Confirm no exposed hazards
MNT-PMT-028Pavement Restoration
Where Maintenance Disturbed the Pavement Interface
  • Restore the affected area
  • Remove loose material
  • Confirm safe surface condition
  • Verify the fixture / base-can interface
MNT-PMT-029Cable-Route Restoration
After Cable Work
  • Restore cable protection
  • Restore trench / duct condition where applicable
  • Reinstate cable markers
  • Confirm route identification
  • Remove excess material
  • Confirm mechanical protection
MNT-PMT-030Equipment Identification Restoration
Ensure Maintenance Has Not Removed or Obscured
  • Asset identification
  • Circuit identification
  • Cable identification
  • Equipment labels
  • Warning labels
  • Direction / identification markings
Acceptance / Record

Action: replace damaged or missing identification where required.

MNT-PMT-031Final Inspection
Check
  • Correct equipment / component installed, mounting secure
  • Alignment correct, covers installed, connections secure
  • Required testing completed, no exposed electrical hazard
  • Earthing / bonding restored, cables protected
  • Equipment / circuit / controls operate correctly
  • Pit, pavement, cable route restored; FOD and tools removed
Acceptance / Record

Scope: appropriate to the maintenance activity performed.

MNT-PMT-032Return-to-Service Authorization
Should Occur Only After the Applicable
  • Maintenance activity is complete
  • Electrical and functional tests are satisfactory
  • Required photometric / optical verification is satisfactory
  • Work area is restored and FOD removed
  • Final inspection and required documentation are complete
  • Operational coordination / authorization requirements satisfied
Acceptance / Record

Authority: the responsible authorized person formally confirms return to service per the airport's approved system.

MNT-PMT-033Maintenance Closure
Not Closed Until
  • Defect is corrected
  • Required testing is complete
  • Equipment is verified, area is restored
  • Return-to-service status is established
  • Maintenance record completed, test records attached / referenced
  • Components used recorded, asset history updated
  • Outstanding actions identified

Core Sequence & Closure

The complete Division 23 process, from the moment maintenance work is physically finished to the moment the record is closed.

1
Maintenance Completed

Repair or replacement work is physically finished.

2
Electrical Testing

Insulation, continuity, earth, cable, transformer, connector and CCR tests as applicable.

3
Functional Testing

Fixture, circuit, control and alarm operation confirmed.

4
Photometric Verification

Where required by the equipment or maintenance performed.

5
Area Restoration

Work area, FOD, pits, pavement, cable route and identification restored.

6
Final Inspection

Equipment, electrical, operational and area checks completed.

7
Return to Service

Responsible authorized person formally confirms restoration.

8
Documentation Closure

Maintenance record, test records and asset history completed.

Frequently Asked Questions

Quick answers about post-maintenance testing & restoration, based on the topics in this division.

7 QUESTIONS
Q1What is Post-Maintenance Testing & Restoration?

It is the formal technical verification and return-to-service division. Maintenance is not complete merely because a repair is physically finished; this division carries a completed repair through testing, verification and restoration to formal return to service.

Q2What does Division 23 of the AGL Maintenance Handbook cover?

Division 23 (Post-Maintenance Testing & Restoration) contains 33 topics in four groups: Group A Electrical Testing (8 topics), Group B Functional Testing (12 topics), Group C Photometry (4 topics) and Group D Restoration (9 topics).

Q3When can an AGL asset be returned to service after maintenance?

Not until the applicable testing, functional verification, restoration and final inspection requirements have been satisfied. Not every activity requires every test, and the actual tests required are determined by the applicable approved maintenance and test procedure and the work performed.

Q4What is the post-maintenance verification sequence?

Maintenance, Testing, Verification, Restoration, Final Inspection, Return to Service and Closure, across four areas: electrical testing, functional testing, photometry and restoration.

Q5What is the Post-Maintenance Test Matrix?

A planning aid that maps each maintenance activity, such as fixture replacement, LED or module replacement, connector replacement, cable or joint repair, transformer replacement, CCR, PAPI, sign and ALCMS maintenance, and base-can or civil work, to the electrical test, functional test, photometry and restoration that may apply. The actual tests are set by the approved procedure and the work performed.

Q6What must be closed out before return to service?

Four requirement groups. Testing complete means electrical, functional and any required photometric or optical checks are satisfactory and compared against acceptance criteria. Restoration complete means the work area is restored and FOD removed, pit covers, pavement and cable route are restored, markers reinstated and identification restored. Final inspection means equipment, electrical and operational checks are complete, there is no exposed electrical hazard, earthing and bonding are restored and the area is safe. Documentation and authorization means required documentation is complete, operational coordination is satisfied, the responsible authorized person confirms return to service, and the maintenance and test records are attached.

Q7What is the core sequence from finished work to closed record?

Eight steps: maintenance completed, electrical testing, functional testing, photometric verification where required, area restoration, final inspection, return to service confirmed by the responsible authorized person, and documentation closure of the maintenance record, test records and asset history.

Go Further

Don't Just Close the Work Order. Verify the Restoration.

Post-maintenance testing and restoration is more than reconnecting power and walking away.

Build the technical knowledge to understand functional verification, photometric confirmation, and the sign-off sequence that proves an asset is genuinely fit to return to service.

Verify the fix. Confirm restoration. Sign off with confidence.

Build Practical AGL Post-Maintenance Testing Capability
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