Division 24 · PLN · Planning & Scheduling Control

Maintenance Planning & Scheduling

Division 24 establishes the planning and scheduling control system for the entire handbook. It connects the maintenance strategies of Divisions 01–23 with actual field execution — turning asset condition, risk and requirement into a resourced, coordinated, and tracked work window.

Philosophy: maintenance frequency and timing are controlled by the approved maintenance strategy and adjusted where justified by asset condition, risk, operational requirements, and maintenance history — not scheduled on a calendar alone.

WHAT

needs maintenance?

WHY

does it need maintenance?

WHEN

should it be performed?

HOW

should it be prepared & controlled?

35
Topics in Division
04
Planning Groups (A–D)
19
Step Planning Workflow
04
Priority Levels

Planning Cycle

Every maintenance activity in the handbook moves through the same nine-stage planning cycle before it reaches the field.

Asset Condition
Maintenance Requirement
Priority
Resources
Work Window
Schedule
Execution
Completion
Review

What Planning Considers

Planning is not calendar-only — it weighs asset, resource, and operational factors together before a work window is set.

Asset Factors

  • Asset criticality and condition
  • Inspection findings
  • Failure history
  • Previous maintenance
  • Operating conditions and seasonal factors

Resource Factors

  • Spare availability
  • Manpower
  • Test equipment

Operational Factors

  • Airside restrictions
  • Aircraft operations
  • Work permits
  • LOTO requirements
  • Required shutdowns

Maintenance Priority Ranking

A practical priority framework ranks activities by urgency and consequence. Actual priority definitions should follow the airport's approved system.

PRIORITY 1 · CRITICAL

Immediate or urgent action required.

PRIORITY 2 · HIGH

Action required within a controlled short-term window.

PRIORITY 3 · MEDIUM

Planned maintenance required.

PRIORITY 4 · LOW

Can be incorporated into routine planned work.

The 35 Topics

Grouped by planning function — click any topic to expand its scope and key considerations.

A

Maintenance Planning

9 topics
MNT-PLN-001Annual Maintenance Plan
Should Identify
  • Major preventive-maintenance activities
  • Periodic testing and photometry requirements
  • Major equipment servicing
  • Planned shutdowns
  • Major corrective work and seasonal maintenance
  • Asset-condition assessments
  • Planned replacements
  • Major overhaul/refurbishment activities
Acceptance / Record

Role: provides the high-level maintenance roadmap for the year and identifies major resource requirements.

MNT-PLN-002Monthly Maintenance Plan
Review
  • Activities due during the month
  • Outstanding previous work
  • Critical assets and planned shutdowns
  • Spare availability and manpower
  • Test-equipment availability
  • Airside restrictions and planned projects
  • Aircraft-operation requirements
Acceptance / Record

Role: converts the annual plan into executable monthly activities.

MNT-PLN-003Weekly Maintenance Plan
Should Identify
  • Asset, activity, location
  • Planned date and work window
  • Personnel and equipment
  • Spares
  • Permit and LOTO requirement
  • Operational coordination
Acceptance / Record

Role: establishes the specific work expected during the coming week.

MNT-PLN-004Daily Maintenance Planning
Verify Before Starting
  • Work order, location, personnel
  • Permit and LOTO
  • Tools and test equipment
  • Spares and access
  • ATC/airside coordination
  • Aircraft-operation and weather/environmental constraints where relevant
Acceptance / Record

Role: confirms planned work can actually be executed safely and operationally.

MNT-PLN-005Preventive Maintenance Schedule
Should Define
  • Asset and maintenance activity
  • Frequency and due date
  • Previous completion and next due date
  • Responsible team and required resources
Acceptance / Record

Link: should be linked to the applicable preventive-maintenance SOP/checklist.

MNT-PLN-006Corrective Maintenance Planning
Should Establish
  • Defect, asset, criticality
  • Required repair and parts
  • Manpower and tools
  • Testing and work window
  • Operational restrictions
Acceptance / Record

Escalation: critical failures should be escalated through the emergency-maintenance process where appropriate.

MNT-PLN-007Predictive Maintenance Planning
Based On Trends Such As
  • Insulation resistance
  • CCR performance
  • Transformer condition
  • LED performance
  • Failure frequency
  • Energy consumption and asset deterioration
Acceptance / Record

Goal: convert a predictive warning into an actionable maintenance activity before failure where practicable.

MNT-PLN-008Condition-Based Maintenance Planning
Trigger Sequence
  • Condition deterioration
  • Assessment
  • Maintenance threshold reached
  • Work planning
  • Repair/replacement
Acceptance / Record

Record: the maintenance plan should record why the activity was initiated.

MNT-PLN-009Emergency Maintenance Planning
Preparedness Should Include
  • Emergency contact arrangements
  • Critical spare availability
  • Emergency tools and test equipment
  • Competent personnel
  • Access arrangements
  • Emergency work procedures and temporary restoration capability
Acceptance / Record

Note: emergency maintenance cannot always be scheduled in advance, but the organization maintains preparedness.

B

Asset-Based Planning

8 topics
MNT-PLN-010Critical Asset Identification
Criticality May Consider
  • Safety significance
  • Operational significance
  • Redundancy
  • Failure consequence
  • Restoration time and spare availability
  • Aircraft-operation impact
Acceptance / Record

Outcome: critical assets receive appropriate planning priority.

MNT-PLN-011Maintenance Priority Ranking
Framework
  • Priority 1 — Critical
  • Priority 2 — High
  • Priority 3 — Medium
  • Priority 4 — Low
Acceptance / Record

Note: actual priority definitions should follow the airport's approved system.

MNT-PLN-012Asset-Risk Ranking
Assessment Considers
  • Asset criticality
  • Failure probability
  • Condition
  • Operational impact
  • Restoration difficulty
Acceptance / Record

Formula: Risk = Consequence × Likelihood. Higher-risk assets receive greater planning attention.

MNT-PLN-013Asset-Age Consideration
Considered Alongside
  • Condition
  • Failure frequency
  • Repair frequency
  • Obsolescence and spare availability
Acceptance / Record

Note: age alone should not automatically determine replacement.

MNT-PLN-014Failure-History Consideration
Planners Should Review
  • Previous failures
  • Repeat failures and failure frequency
  • Previous repairs
  • Component replacement history
Acceptance / Record

Note: repeated failures should trigger engineering review rather than simply repeated repair.

MNT-PLN-015Operating-Condition Consideration
Considers
  • Moisture and dust
  • Flooding and temperature
  • Corrosive environment
  • Traffic/loading
  • Construction activity
MNT-PLN-016Seasonal Maintenance Planning
Prepares For
  • Heavy rainfall and flooding
  • High temperatures
  • Severe weather
  • Increased corrosion exposure
Acceptance / Record

Basis: actual airport conditions and historical experience.

MNT-PLN-017Spare Availability Check
Sequence
  • Check spare availability
  • Confirm quantity
  • Confirm suitability
  • Reserve if required
C

Work Planning

11 topics
MNT-PLN-018Work-Order Preparation
Minimum Information
  • Work-order number, asset, location
  • Maintenance type
  • Defect/activity and scope of work
  • Priority and planned date
  • Required resources and testing
  • Safety and closure requirements
Acceptance / Record

Requirement: every planned maintenance activity should have an appropriate work order or equivalent controlled instruction.

MNT-PLN-019Manpower Planning
Determine
  • Number of personnel and required competency
  • Supervisor
  • Specialist requirement
  • Shift requirement and backup personnel
MNT-PLN-020Tool Planning
Examples
  • Hand tools
  • Torque tools
  • Electrical test tools
  • Alignment tools
  • Cleaning equipment
  • Specialized manufacturer tools
MNT-PLN-021Test-Equipment Planning
Examples
  • Insulation-resistance tester
  • Multimeter
  • Earth-resistance tester
  • Current measurement equipment
  • Photometric equipment
  • Alignment equipment
Acceptance / Record

Confirm: required instruments are available and appropriately calibrated where applicable.

MNT-PLN-022Spare-Parts Planning
Verify
  • Part number and compatibility
  • Quantity
  • Availability and condition
  • Shelf-life where applicable
MNT-PLN-023Permit Planning
Determine Whether Required
  • Airside work permit
  • Electrical work permit
  • Excavation permit
  • Hot-work permit
  • Height-work permit
  • Other applicable authorization
Acceptance / Record

Timing: permit requirements should be established before the work window.

MNT-PLN-024LOTO Planning
Plan
  • Isolation points
  • Authorized personnel
  • Lock/tag requirements
  • Proving-dead procedure
  • Circuit discharge / safety earthing where required
  • Restoration sequence
  • Responsible person
Acceptance / Record

Coordination: LOTO planning should be coordinated with the applicable safety procedures.

MNT-PLN-025Airside Coordination
Coordinate With
  • ATC
  • Airport operations
  • Electrical/AGL team
  • Safety
  • Apron/runway operations
  • Other affected stakeholders
Acceptance / Record

Note: the exact coordination route should follow airport procedures.

MNT-PLN-026Work-Window Planning
Complete Window
  • Isolation → Work → Testing
  • Inspection → Restoration → Handover
  • Aircraft movements and runway/taxiway availability
  • Operational restrictions and contingency time
Acceptance / Record

Rule: do not plan only for the repair itself — testing, inspection, restoration, and contingency time are part of the window.

MNT-PLN-027Shutdown Planning
Sequence
  • Identify affected equipment
  • Identify operational impact
  • Obtain required authorization
  • Establish shutdown duration
  • Establish restoration sequence
  • Confirm contingency arrangements
MNT-PLN-028Aircraft-Operation Coordination
Consider
  • Runway and taxiway availability
  • Expected aircraft movements
  • Operational restrictions
  • ATC coordination
  • Required maintenance windows
Acceptance / Record

Final window: agreed through the airport's established operational coordination process.

D

Schedule Control

7 topics
MNT-PLN-029Planned vs Completed Maintenance
Track
  • Planned activities
  • Completed activities
  • Completion date
  • Delayed activities and reason for delay
Acceptance / Record

Purpose: provides basic maintenance-plan performance visibility.

MNT-PLN-030Overdue Maintenance Tracking
Record For Each Overdue Activity
  • Asset and activity
  • Original due date
  • Current status and reason
  • Risk assessment
  • Revised date and responsible person
MNT-PLN-031Deferred Maintenance Tracking
Record
  • Asset and defect/activity
  • Original due date
  • Reason for deferral
  • Risk/condition assessment
  • Temporary controls where applicable
  • Approved revised date and responsible authority
Acceptance / Record

Rule: deferred maintenance is formally controlled and should not simply disappear from the schedule.

MNT-PLN-032Emergency Work Tracking
Track
  • Emergency event, asset, time
  • Response and restoration
  • Resources used and spare consumption
  • Permanent corrective action and closure
Acceptance / Record

Rule: emergency activities are separately identified from normal planned work.

MNT-PLN-033Maintenance Backlog
Categorize By
  • Criticality and age
  • Asset and maintenance type
  • Due date and risk
  • Required resources
Acceptance / Record

Trigger: a growing backlog should trigger management review.

MNT-PLN-034Maintenance Workload Analysis
Consider
  • Number of work orders and man-hours
  • Required skills
  • Equipment availability
  • Seasonal workload
  • Planned projects and emergency workload
Acceptance / Record

Purpose: identifies resource constraints before they affect maintenance performance.

MNT-PLN-035Schedule Effectiveness Review
Periodically Review
  • Planned vs completed
  • On-time completion
  • Overdue and deferred work
  • Emergency work and backlog
  • Repeated rescheduling
  • Resource and maintenance-window constraints
Acceptance / Record

Objective: is the maintenance schedule realistically delivering the required maintenance at the required time — not merely measuring completion.

Maintenance Planning Checklist

A practical close-out checklist spanning planning, resources, safety, operations, execution, and closure.

Planning

  • Maintenance requirement identified
  • Asset identified
  • Maintenance type identified
  • Priority established
  • Risk reviewed

Resources

  • Manpower available
  • Competency confirmed
  • Tools available
  • Test equipment available
  • Calibration status checked where applicable
  • Spare parts available

Safety

  • Permit identified
  • LOTO requirement identified
  • Isolation plan prepared
  • Airside safety requirements reviewed

Operations

  • Airside coordination completed
  • ATC coordination completed where applicable
  • Aircraft-operation constraints reviewed
  • Work window established
  • Shutdown requirement established

Execution

  • Work order issued
  • Work instructions available
  • Testing requirements defined
  • Restoration requirements defined

Closure

  • Work completed
  • Testing completed
  • Restoration completed
  • Records completed
  • Schedule updated

Maintenance Schedule Master Register

A practical master schedule connects every planned activity to its resources, authorization, and status.

FieldDescription
Work OrderUnique reference
Asset IDEquipment identification
LocationPhysical location
Maintenance TypePM / CM / PdM / CBM / Emergency
ActivityWork description
PriorityCritical / High / Medium / Low
Due DateRequired completion
Planned DateScheduled date
Work WindowPlanned operational window
ManpowerRequired personnel
Spare StatusAvailable / Required
Test EquipmentRequired equipment
PermitRequired authorization
LOTOYes / No
StatusPlanned / In Progress / Completed / Deferred
Completion DateActual completion
Delay ReasonIf applicable
RemarksAdditional information

Planned vs Completed Control

A simple monthly review can classify every activity into one of five statuses.

Green

Completed within the planned window.

Amber

Not completed as originally planned but controlled and rescheduled.

Red

Due date exceeded without acceptable closure.

Deferred

Formally deferred with documented justification and risk control.

Emergency

Unplanned work arising from failure or abnormal condition.

Backlog Management

Backlog is not simply a list of unfinished jobs — each item carries its own risk profile and should be periodically reviewed and reduced accordingly.

Age
Priority
Risk
Asset criticality
Reason for delay
Required resources
Target completion
Responsible person

Schedule Effectiveness Indicators

These indicators exist to improve the planning system, not merely for reporting.

PM completion rate On-time completion Overdue maintenance Deferred maintenance Maintenance backlog Emergency-maintenance % Schedule adherence Repeat rescheduling Resource utilization Spare-related delays Test-equipment-related delays Work-window cancellation rate

Maintenance Planning Workflow

The recommended end-to-end Division 24 workflow, from asset register through to schedule update.

Asset Register
Inspection / Condition Data
Maintenance Requirement
Criticality / Risk
Priority
Scope of Work
Spares Check
Manpower Check
Tools & Test Equipment
Permit / LOTO
Airfield Coordination
Work Window
Work Order
Maintenance Execution
Post-Maintenance Testing
Restoration
Return to Service
Closure
Schedule Update

"AGL MAINTENANCE SHALL BE PLANNED AND SCHEDULED BASED ON ASSET CRITICALITY, CONDITION, RISK, MAINTENANCE REQUIREMENTS AND OPERATIONAL CONSTRAINTS, WITH THE NECESSARY PERSONNEL, SPARES, TOOLS, TEST EQUIPMENT, PERMITS AND WORK WINDOWS CONFIRMED BEFORE EXECUTION."

Frequently Asked Questions

Quick answers about maintenance planning & scheduling, based on the topics in this division.

9 QUESTIONS
Q1What is Maintenance Planning & Scheduling in the AGL Maintenance Handbook?

It is the planning and scheduling control system for the entire handbook. It connects the maintenance strategies of Divisions 01 to 23 with actual field execution, turning asset condition, risk and operational constraints into planned work.

Q2What does Division 24 of the AGL Maintenance Handbook cover?

Division 24 (Maintenance Planning & Scheduling) contains 35 topics in four groups: Group A Maintenance Planning (9 topics), Group B Asset-Based Planning (8 topics), Group C Work Planning (11 topics) and Group D Schedule Control (7 topics).

Q3What four questions does planning answer?

What needs maintenance, why it needs maintenance, when it should be performed, and how it should be prepared and controlled.

Q4What is the maintenance planning cycle?

Every activity moves through nine stages before reaching the field: asset condition, maintenance requirement, priority, resources, work window, schedule, execution, completion and review.

Q5Is maintenance planning just a calendar?

No. Frequency and timing are controlled by the approved maintenance strategy and adjusted where justified by asset condition, risk, operational requirements and maintenance history. Planning weighs asset factors (criticality, condition, findings, failure history), resource factors (spares, manpower, test equipment) and operational factors (airside restrictions, aircraft operations, permits, LOTO and shutdowns) together.

Q6How are maintenance activities prioritised?

Priority 1 Critical needs immediate or urgent action, Priority 2 High needs action within a controlled short-term window, Priority 3 Medium is planned maintenance, and Priority 4 Low can be folded into routine planned work. Actual priority definitions should follow the airport's approved system.

Q7What does the maintenance schedule master register record?

It connects every planned activity to its resources, authorization and status: work order, asset ID, location, maintenance type (PM, CM, PdM, CBM or Emergency), activity, priority, due and planned dates, work window, manpower, spare status, test equipment, permit, LOTO, status, completion date, delay reason and remarks.

Q8How is planned versus completed work controlled?

A monthly review classifies every activity as Green (completed within the planned window), Amber (not completed as planned but controlled and rescheduled), Red (due date exceeded without acceptable closure), Deferred (formally deferred with documented justification and risk control) or Emergency (unplanned work from a failure or abnormal condition).

Q9How should maintenance backlog be managed?

Backlog is not simply a list of unfinished jobs. Each item carries its own risk profile, so it is reviewed by age, priority, risk, asset criticality, reason for delay, required resources, target completion and responsible person, and reduced accordingly.

Go Further

Don't Just Fill the Calendar. Plan the Maintenance.

Maintenance planning and scheduling is more than assigning dates to a task list.

Build the technical knowledge to understand risk-based prioritization, resource allocation, outage coordination, and how a well-built schedule keeps the airfield compliant without disrupting operations.

Plan with intent. Schedule with discipline. Protect operations.

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