What is inside a plug and receptacle?

The contacts, body, seals and cable entry that make a cable connector carry current and keep water out.

PLUG AND RECEPTACLE ANATOMY CUTAWAY · JUST BEFORE MATING PLUG INSERTS INTO RECEPTACLE 12345 1PIN · THE PLUG CONTACT 2SOCKET · THE RECEPTACLE CONTACT 3INSULATING BODY · AROUND THE CONTACTS 4SEALING SURFACE 5CABLE ENTRY · TERMINATION WHAT GOES WRONG DIRTY OR CORRODED CONTACTS resistance rises and the joint can run hot or open WATER AT THE MATING FACE moisture reaches the contacts and the insulation DAMAGED BODY OR SEAL cuts or cracks give moisture a way in STRAIN AT THE CABLE ENTRY pull or hard bending damages the termination FROM CABLE TO A SOUND JOINT CABLE ENTRY TAKES PULL AND BEND CONTACT PIN IN SOCKET BODY AND SEAL INSULATE, KEEP WATER OUT SOUND JOINT CURRENT FLOWS, JOINT DRY SCHEMATIC · NOT TO SCALE · DESIGN VARIES BETWEEN MANUFACTURERS
contacts
sealing surfaces
cable conductor and termination
The Fact Connectors & plugs

A plug and a receptacle are the two halves of a cable connector. The plug carries a pin or pins and the receptacle carries the matching socket or sockets. Together they make an electrical joint that is also sealed against water.

1The contacts carry the current

Clean, undamaged, fully engaged contacts give a low-resistance joint. Dirt, corrosion or wear raises the resistance. On a series circuit every light shares one current path, so a poor or open connector can interrupt or disturb the whole circuit, not just one light.

2The body and seals keep it insulated and dry

An insulating body surrounds the contacts. Where the two halves meet, the sealing surfaces close the gap. Water at the mating face, or a cut or cracked body, lets moisture reach the contacts and can cause an insulation fault.

3The cable entry holds it all together

At the back, the termination joins the cable conductor to the contact. It is made in the factory for a Class A connector and on site for a Class B. Pull or hard bending at the cable entry can damage it. Never connect or disconnect a connector on an energised series circuit.

PartWhat it doesMain risk
Contact (pin and socket)Carries the currentDirt or corrosion raises resistance
Insulating bodyInsulates and protects the contactsCuts or cracks let moisture in
Sealing surfaceKeeps water out at the mating faceDirt or damage lets water past
Cable entryHolds the terminationPull or bending damages it
Schematic: connector design differs between manufacturers. Follow the manufacturer’s instructions, isolate the circuit and follow the site’s safe-working procedure before separating any connector, and confirm requirements against the standards edition in force (FAA AC 150/5345-26 for L-823 connectors).
Entry 26 · L-823 connector types Entry 28 · Parking plug

Frequently Asked Questions

Q1What are the main parts of a plug and receptacle?

The plug carries one or more pins and the receptacle carries the matching sockets. Around the contacts is an insulating body, the mating faces form sealing surfaces, and at the back the cable enters through a termination that joins the cable conductor to the contact. The exact design differs between manufacturers.

Q2Why does a poor connector matter in a series circuit?

All the lights on a series circuit share the same current path. A connector that is open, or that has a high-resistance joint from dirt, corrosion or damage, can interrupt or disturb the current for the whole circuit, not just one light.

Q3How does the connector keep water out?

The insulating body surrounds the contacts, and the sealing surfaces where the plug and receptacle meet close the gap between them. Water at the mating face, or a cut or cracked body, can let moisture reach the contacts and cause an insulation fault. Connector sealing has its own entry in the encyclopedia.

Q4How does the anatomy differ between Class A and Class B?

A Class A connector is factory moulded to the cable, so the cable, termination and body are made as one assembly. A Class B connector is field attached, so the termination and sealing are made on site around the cable end, and the quality of that work decides how sound the joint is.

Q5How should a plug and receptacle be checked or handled?

Only as the manufacturer's instructions allow. Look for dirt, corrosion, damage and moisture, and for strain at the cable entry. Never connect or disconnect a connector on an energised series circuit: isolate the circuit and follow the site's safe-working procedure first, and test the circuit afterwards.

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