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Temperature Sensor

A precision instrument that measures ambient air temperature and, in some configurations, pavement temperature. Provides critical data for weather reporting, winter maintenance decisions, and aircraft performance calculations.

Temperature Sensor

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Overview

What Is It?

A Temperature Sensor is a meteorological instrument used to measure ambient air temperature, and often pavement surface temperature, at an airfield. It is an essential component of aerodrome weather observation systems, providing data for METAR, TAF, and ATC briefings. Temperature data is used for aircraft performance calculations (density altitude, take‑off and landing distances), winter maintenance decisions (anti‑icing, de‑icing, snow removal), and for general weather reporting. The sensor typically uses a platinum resistance thermometer (PRT), thermistor, or thermocouple, and is housed in a radiation shield to protect it from solar radiation and precipitation.

Purpose

Purpose & Function

Airfield temperature data exists to support decisions that go well beyond a simple weather report: aircraft performance calculations depend on air density, which shifts with temperature and directly affects how much runway length a takeoff or landing actually requires. In hot conditions, an aircraft can need significantly more runway to become airborne safely, so accurate, continuously updated temperature readings feed directly into the performance margins pilots and dispatchers rely on before every departure.

On the ground-operations side, pavement and ambient temperature readings are what trigger winter maintenance decisions — when to apply anti-icing chemicals, when frost risk becomes real, and when de-icing becomes mandatory before an aircraft can depart safely. Getting this timing right protects against the loss of lift and control that ice or frost contamination on wings and control surfaces can cause.

Application

Where Is It Used?

Installed at airfields as part of the meteorological observation system, typically at a height of 1.5 to 2 metres above ground level, in a well‑ventilated location away from buildings and heat sources. Temperature sensors are used for weather reporting, ATC information, and input to automated systems such as RVR and weather displays. Pavement temperature sensors are embedded in the runway or taxiway surface to provide data for winter maintenance and friction assessment. They are also used at heliports, remote airstrips, and offshore platforms where temperature data is essential for safe operations.

Placement

Installation & Location

Air temperature sensors are mounted inside a ventilated radiation shield on a mast or stand, sited over natural ground cover in an open area away from buildings, pavement, and other heat sources, at the standard meteorological height of 1.5–2 m above ground level. Pavement (surface) temperature sensors are instead embedded flush into the runway or taxiway structure during construction or resurfacing, wired in armoured cable run through duct to the roadside cabinet, with the sensing face set level with the surrounding surface so it doesn't disturb aircraft tyre contact or snow-clearing equipment. In both cases, cabling runs underground back to the meteorological equipment shelter or AWOS cabinet, and siting keeps the sensor clear of sprinkler and de-icing spray and vehicle exhaust paths that could bias readings.

Function

How Does It Work?

An air temperature sensor uses a sensing element (e.g., a platinum resistance thermometer) whose electrical resistance changes predictably with temperature. The sensor is connected to a data logger or weather processor that measures the resistance and converts it to a temperature reading (in °C, °F, or K). The sensor is housed in a radiation shield (often a louvred, passive or fan‑aspirated shield) to minimise the effects of solar heating and to allow free airflow. Pavement temperature sensors are typically embedded in the surface and use similar sensing technology, but are designed to withstand heavy loads and environmental exposure. The output signal is typically 4–20 mA, 0–10 V, or digital (RS‑232, RS‑485, SDI‑12).

Architecture

System Architecture & Control Logic

The data logger's job doesn't stop at converting resistance to a temperature reading — the AWOS layer above it applies threshold-based alarm logic that turns a raw number into an operational decision. Pavement temperature is continuously compared against the current dew point: when the gap narrows to within a defined margin, the system raises a frost-risk alert to the winter maintenance team well before ice actually forms, rather than waiting for a human observer to notice. Similarly, a sustained pavement or air temperature drop toward freezing triggers a de-icing/anti-icing readiness alert distinct from the routine METAR/TAF reporting cycle. This threshold layer runs independently of, and faster than, the standard reporting interval, because a winter-ops decision can't wait for the next scheduled weather bulletin. The sensor's own health — resistance drift, open-circuit, or out-of-range readings — is checked continuously and reported as a separate maintenance fault, so a failing sensor triggers a service call rather than silently feeding a bad reading into the frost-alert logic.

Pavement Reading Continuous, from embedded sensor Dew Point (from RH sensor) Compared against pavement temp THRESHOLD / ALARM LOGIC Frost margin, freeze-risk trend Runs faster than the report cycle Winter Maintenance Alert Ahead of routine reporting Air Reading Standard 1.5–2m mast sensor ROUTINE REPORTING CYCLE Scheduled interval, unaffected by alarms METAR / TAF Standard weather bulletin SENSOR HEALTH / CALIBRATION DRIFT Reported as maintenance fault, kept separate from alarms
Engineering View

Sensing & Data Path Overview

Air Sensor (PRT) Radiation shield, 1.5–2m height Pavement Sensor Embedded in runway/taxiway surface Data Logger / Weather Processor Resistance → temperature (°C) METAR / TAF / ATC Briefings Weather reporting Winter Maintenance De-icing, anti-icing, snow removal RVR & Weather Displays Automated systems input

Air and pavement sensors use the same sensing principle — a Pt100 or thermistor whose resistance changes predictably with temperature — and differ mainly in packaging: a ventilated radiation shield versus a surface-rated housing built to take wheel loads. Both feed the same data logger, which is really the fork point: one reading, converted once, is what METAR/TAF reporting, winter maintenance calls, and RVR/weather displays all read from.

Construction

Physical Construction

A temperature sensor is built around a platinum resistance thermometer, thermistor, or thermocouple element housed in a radiation shield — typically a louvred, naturally or fan-aspirated white plastic or aluminium enclosure — that protects the sensing element from direct solar radiation and precipitation while allowing free airflow so the reading reflects true ambient air temperature rather than the shield's own surface temperature. The shield and sensor assembly mount on a fixed pole or bracket at the standard reference height above ground, with the sensing element itself sealed in a small stainless-steel or corrosion-resistant probe housing rated to IP65/IP66. Where pavement temperature is also measured, a separate flush-mounted or surface-contact probe is embedded in or bonded to the pavement surface, wired back to the same signal processing unit as the air temperature sensor. Cabling from the sensing element to the transmitter or data logger is shielded and weather-rated, and the enclosure housing the electronics is sealed against moisture ingress, since the sensor is typically sited in an open, unobstructed location with full exposure to wind, rain, and temperature extremes.

Specification

Technical Parameters

ParameterTypical Value
Measurement Range (Air)-50°C to +60°C
Measurement Range (Pavement)-40°C to +80°C
Accuracy±0.2°C (class A PRT) or ±0.5°C
Resolution0.1°C (typical)
Response Time10–30 seconds (depending on housing)
Sensing ElementPlatinum RTD (Pt100), thermistor, or thermocouple
Mounting Height (Air)1.5–2 m above ground (WMO / ICAO)
Output Signal4–20 mA, 0–10V, RS‑232, RS‑485, or SDI‑12
Protection ClassIP65 / IP66 (weatherproof)
Operating Temperature-40°C to +80°C
Power Supply

Electrical Requirements

RequirementTypical Value
Power Supply12–24V DC (loop-powered transmitter) or 100–240V AC for heated pavement housings
Power Consumption< 5W unheated; higher on heated in-pavement or de-icing variants
Signal/Data CableShielded twisted-pair instrumentation cable, direct-burial rated for embedded pavement sensors
Output Loop4–20 mA current loop, RS-485, or SDI-12 to RTU/data logger
Surge ProtectionSurge arrestors on both power and signal lines
Earthing/GroundingSensor body and cable shield bonded to airfield earth grid
Insulation Resistance≥ 50 MΩ (megger test, cable-to-ground) for buried pavement sensor runs
Power SourceRTU/data logger power supply or dedicated low-voltage circuit
Compliance

Applicable Standards

ICAO Annex 3

Meteorological service requirements for temperature reporting

WMO No. 8 (Guide to Instruments)

Temperature measurement instrument specifications and installation

FAA AC 150/5220-16

Airport weather observation systems (AWOS) requirements

IEC 60751

Platinum resistance thermometers (PRT) standards

Prerequisites

Installation Requirements

Radiation Shield Mounting
Mechanical

Mount the air temperature shield on its mast or stand at the standard 1.5–2 m height over natural ground cover, away from buildings, pavement, and heat sources.

Pavement Probe Embedding
Civil

Where fitted, embed the pavement sensing face flush with the surrounding surface during construction or resurfacing so it doesn't disturb tyre contact or snow-clearing.

Cable Route to Equipment Shelter
Electrical

Run armoured cable through duct from the pavement probe, and shielded weather-rated cable from the air sensor, back to the meteorological equipment shelter or AWOS cabinet.

Siting Clearance Check
Civil

Confirm the air sensor location is clear of sprinkler and de-icing spray paths and vehicle exhaust that could bias readings.

Sensing Element Termination
Electrical

Terminate the RTD, thermistor, or thermocouple element to the signal processing unit or transmitter, sealing all connections against moisture ingress.

Pre-Energisation Sign-off
Documentation

Record shield/probe position and cable route as-built before the sensor is accepted for commissioning.

Verification

Testing & Commissioning

Insulation Resistance & Continuity Test
Pre-Energisation

Megger-test power cabling and verify signal cable continuity before the sensor is energised, ruling out faults introduced during installation.

Power-Up & Self-Test
Energisation

Energise the sensor and confirm it passes its internal self-diagnostic routine with no fault codes before proceeding to calibration.

Reference Calibration Check
Functional Test

Verify the sensing element's reading against a certified reference thermometer or ice-bath standard across the expected operating range.

Radiation Shield/Aspiration Fan Function Test
Functional Test

Confirm the radiation shield is correctly fitted and, where fan-aspirated, that the aspiration fan runs correctly to prevent solar-heating error.

Output Signal Verification
Functional Test

Confirm the output signal (4-20mA, 0-10V, or digital) is clean and reports correctly to the data logger or weather processor.

Pavement Sensor Embedment Check
Functional Test

For embedded pavement sensors, confirm correct flush-mounting depth and that the surrounding surface meets load and finish tolerances.

Response Time Verification
Final Acceptance

Confirm the sensor's response time to a step change in temperature meets specification before operational handover.

Documentation & As-Built Sign-off
Final Acceptance

Record calibration, output, and response time test results alongside as-built position in the commissioning dossier for handover.

Upkeep

Inspection & Maintenance

Calibration Verification
Annual

Check sensor output against a certified reference thermometer to confirm the ±0.2°C/±0.5°C accuracy specification is still being met.

Sensing Element Inspection
Annual

Inspect the PRT, thermistor, or thermocouple element for drift, corrosion, or connection degradation that could bias readings.

Radiation Shield Cleaning
Quarterly

Clean the radiation shield of dust and debris so it continues to protect the sensing element from solar heating error, keeping reported air temperature accurate.

Output Signal & Communication Link Test
Semi-annual

Confirm the sensor's 4-20mA/0-10V/RS-485/SDI-12 output reaches the AWOS or ALCMS correctly and without signal noise.

Seal & Weatherproofing Inspection
Annual

Check housing seals and gaskets for cracking or degradation and confirm the IP65/IP66 rating is still intact.

Mounting Height Verification
Annual

Confirm air-temperature sensors remain at the WMO/ICAO-specified 1.5–2m height above ground, since site changes can shift this out of tolerance.

Cable & Connector Inspection
Annual

Examine signal and power wiring for corrosion or loose terminations, a common source of erratic or dropped-out readings.

Response Time Verification
Annual

Test the sensor's response to a step temperature change to confirm it still settles within the specified 10–30 second window.

Field Notes

Common Field Issues

Radiation Shielding Degradation

Over time, the radiation shield can become dirty or degraded, affecting its ability to reflect solar radiation and allow free airflow, leading to elevated temperature readings. Regular cleaning and inspection of the shield are recommended.

Calibration Drift

PRT and thermistor sensors can drift over time due to thermal cycling and environmental exposure. Annual calibration against a certified reference thermometer is required to maintain accuracy.

Pavement Sensor Damage

Embedded pavement temperature sensors are subject to heavy aircraft loading, freeze‑thaw cycles, and de‑icing chemicals, which can cause damage or failure. Regular inspection and replacement as per manufacturer recommendations are essential.

Condensation and Moisture Ingress

Moisture can enter the sensor housing through damaged seals or cable glands, causing corrosion and electrical faults. Regular seal checks and the use of moisture‑absorbing desiccants can mitigate this issue.

Diagnostics

Troubleshooting Guide

Reading Suspiciously High During Sunny, Calm Conditions
Likely Cause
The radiation shield is dirty, damaged, or has lost its ventilation, allowing solar heating of the shield itself to bias the reading upward rather than reflecting true ambient air temperature.
Diagnostic Steps
Inspect the shield's louvres for dirt, staining, or blockage restricting airflow; check that a fan-aspirated shield's fan is actually running if fitted; compare the reading against a portable reference thermometer at the same location.
Corrective Action
Clean the radiation shield thoroughly; repair or replace the aspiration fan if fitted and not running; recalibrate the sensor if the offset persists after the shield is restored.
Frost-Risk Alert Not Triggering When Expected
Likely Cause
Calibration drift in the pavement or air PRT/thermistor element narrowing or widening the apparent gap to dew point, or a fault in the AWOS threshold-alarm layer above the raw sensor reading.
Diagnostic Steps
Check the sensor's own health status (resistance drift, open-circuit, out-of-range flags) reported separately by the data logger; verify the frost-risk threshold logic is running and correctly configured against current dew point; cross-check the raw reading against a certified reference thermometer.
Corrective Action
Recalibrate the sensing element against a certified reference if drift is confirmed; escalate a threshold-logic configuration fault to the AWOS system administrator, since this affects winter maintenance decision-making.
Pavement Sensor Reading Erratic or Failed
Likely Cause
Physical damage to the embedded probe from heavy aircraft wheel loading, freeze-thaw cycling, or de-icing chemical exposure, or a break in the armoured cable run to the roadside cabinet.
Diagnostic Steps
Check the data logger's separate sensor-health fault flag for an open-circuit or out-of-range indication; visually inspect the pavement surface around the sensor for cracking, spalling, or a disturbed sensing face; test cable continuity back to the cabinet.
Corrective Action
Replace the embedded probe per manufacturer recommendation if physically damaged, scheduling the work to coincide with pavement resurfacing where possible; repair or replace damaged cable runs.
Air and Pavement Sensors Disagree with Expected Relationship
Likely Cause
Calibration drift on one of the two sensors (they use the same Pt100/thermistor principle but differ in packaging), or the air sensor's siting has been compromised by nearby heat sources, pavement, or obstruction affecting natural airflow.
Diagnostic Steps
Verify the air sensor's siting still meets clearance from buildings, pavement, and heat sources at the standard 1.5-2m height; calibrate each sensor independently against a certified reference to isolate which one has drifted.
Corrective Action
Recalibrate the drifted sensor; if siting has been compromised (e.g. new nearby structure or vegetation growth), relocate or clear the obstruction per siting requirements.
No Data Reaching METAR/TAF or Winter Maintenance Systems
Likely Cause
Fault in the sensor's 4-20 mA, 0-10V, or digital (RS-232/RS-485/SDI-12) output link to the data logger, or a data logger fault distinct from the sensor itself.
Diagnostic Steps
Confirm the sensor's local reading is valid using its own health diagnostics; check output wiring and connector condition at the sensor and at the data logger input; verify the data logger is correctly parsing and forwarding data to METAR/TAF and winter maintenance systems.
Corrective Action
Repair or re-terminate the output signal wiring; replace a failed output module or escalate to the data logger/AWOS layer if the sensor itself is confirmed healthy.
Reliability

Failure Modes & Root Causes

Radiation Shield Fouling or Failure
Low Severity
Root Cause
Dirt or staining accumulating on the shield louvres, or failure of the aspiration fan on a fan-aspirated shield.
Effect
Air temperature readings bias high during sunny, calm conditions as the shield itself heats and influences the sensing element.
Detection Method
Inspection of shield louvres for blockage, confirmation the aspiration fan is running where fitted, and comparison against a portable reference thermometer.
Sensing Element Calibration Drift
Medium Severity
Root Cause
Thermal cycling and prolonged environmental exposure gradually shifting the PRT or thermistor element's response.
Effect
A frost-risk alert fails to trigger when expected, or air and pavement sensor readings disagree with their expected relationship.
Detection Method
Calibration check against a certified reference thermometer, with each sensor checked independently to isolate which one has drifted.
Pavement Probe Physical Damage
High Severity
Root Cause
Heavy aircraft wheel loading, freeze-thaw cycling, or de-icing chemical exposure damaging the embedded probe or its cable run.
Effect
Erratic or failed pavement temperature readings, removing a key input to winter maintenance decision-making.
Detection Method
Review of the data logger's sensor-health fault flag, visual inspection of the pavement around the sensor, and cable continuity testing.
Seal or Gasket Failure (Moisture Ingress)
Medium Severity
Root Cause
Damaged seals or cable glands on the sensor housing allowing moisture to enter over time.
Effect
Corrosion and electrical faults within the sensor housing that can produce erratic readings or total signal loss.
Detection Method
Seal inspection during scheduled maintenance, and monitoring of desiccant condition where fitted.
Output / Communication Link Failure
High Severity
Root Cause
A fault in the sensor's 4-20mA, 0-10V, or digital output link, or a fault at the data logger distinct from the sensor itself.
Effect
No data reaches the METAR/TAF or winter maintenance systems despite the sensor measuring correctly.
Detection Method
Verification via the sensor's own health diagnostics, output wiring inspection, and confirmation the data logger is correctly parsing and forwarding data.
Precautions

Safety & Operational Notes

Electrical Isolation Before Servicing
Electrical Safety

De-energise the loop-powered transmitter supply, and separately the heater circuit on heated in-pavement or de-icing variants, before disconnecting cable or opening the sensor housing; verify zero energy at the termination point.

Hot Surfaces on Heated Variants
Personnel Safety

Allow heated in-pavement or de-icing sensor housings to cool before handling after active operation, since these can retain significant heat well after the heater circuit is switched off.

Pavement Work Coordination
Operational

Excavating or re-setting an in-pavement embedded sensor requires ATC/airside coordination, a NOTAM, and pavement closure per the aerodrome's safety management procedures, with the surrounding surface reinstated to the required load rating before reopening.

FOD Control
Operational

Keep tools, fasteners, and excavated material accounted for at all times when the sensor or its pavement housing is open, and clear the area of debris before reinstating the surface.

Insulation and Loop Test Before Re-Energisation
Electrical Safety

Test the signal loop and, where fitted, the heater circuit for insulation integrity after cable or connector work before restoring power, since a residual fault can produce a false reading rather than an obvious failure.

Restore to Compliant State
Compliance

Confirm the sensor reports within its accuracy specification and the surrounding pavement or turf is reinstated to the required standard before closing out the work and cancelling the associated NOTAM.

Field Insight

Engineering & Expert Notes

Radiation Shield Contamination Biases Readings Warm
Maintenance

Dust film or bird droppings on the radiation shield create a radiative heating bias that looks like a genuinely elevated reading; clean and inspect the shield as its own maintenance item, separate from sensor electronics calibration.

Verify Excitation Configuration Matches Manufacturer Spec
Calibration

Certain sensor types exhibit a small self-heating error under incorrect excitation current settings; confirm the sensor electronics configuration matches the manufacturer's specification to avoid a persistent bias that a routine calibration check might not isolate.

Test the Aspiration Fan, Not Just the Sensor Element
Troubleshooting

A stalled aspiration fan removes the shield's compensation for solar loading, producing a warm bias mainly on sunny, low-wind days that can be hard to spot in cloudy conditions; test fan operation specifically rather than inferring it from a passed sensor calibration.

Track Pavement Sensors Separately From Air Temperature Sensors
Maintenance

Surface wear and de-icing chemical exposure affect a pavement temperature sensor differently than an air temperature string exposed to the same weather; maintain and calibrate each on its own schedule rather than assuming one check covers both.

Cross-Check Against a Portable Reference at Calibration
Verification

A single-point calibration check can miss a small but real shift that only shows up against an independent reference; compare against a nearby independent sensor or portable calibrated reference periodically rather than relying solely on the sensor's own calibration routine.

Noisy Readings Point to Connections Before the Sensor Element
Troubleshooting

Corroded connectors on buried cable runs can produce intermittent readings that resemble real rapid temperature swings; inspect cable connections first when readings show unusual noise rather than assuming the sensor element itself has failed.

Quick Answers

Frequently Asked Questions

Short answers about airfield temperature sensors: measurement, mounting, standards and maintenance.

Q1What is an airfield temperature sensor?

It is a meteorological instrument that measures ambient air temperature, and often pavement surface temperature, as part of the aerodrome weather observation system.

Q2How does an airfield temperature sensor work?

A sensing element such as a platinum resistance thermometer (Pt100) changes electrical resistance predictably with temperature. A data logger or weather processor converts that resistance into a temperature reading.

Q3What is the measurement range and accuracy?

Air temperature range is about -50°C to +60°C and pavement about -40°C to +80°C, with accuracy of ±0.2°C for a class A PRT or ±0.5°C, and a resolution of 0.1°C.

Q4At what height should an air temperature sensor be mounted?

The page gives 1.5 to 2 m above ground, in line with WMO and ICAO practice.

Q5Why measure pavement temperature?

Embedded pavement sensors give surface temperature data that supports operational decisions such as icing and surface condition monitoring.

Q6Which standards apply to temperature sensors?

The main references are ICAO Annex 3, WMO No. 8 (Guide to Instruments), FAA AC 150/5220-16 and IEC 60751 for platinum resistance thermometers.

Q7How often should a temperature sensor be maintained?

Annual calibration against a certified reference thermometer and sensing element inspection, plus quarterly cleaning of the radiation shield.

Q8What are the common problems with temperature sensors?

Radiation shield degradation, calibration drift from thermal cycling, damage to embedded pavement sensors from aircraft loading, and condensation or moisture ingress through damaged seals or cables.

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