How is a transformer selected?

Four decisions, taken in order, that narrow the choice to the right isolation transformer.

SELECTION FLOWCHART · FOUR DECISIONS IN ORDER 1LOAD What must it carry? A single fixture → Rating to fixture watts Sign or several loads → Rating to total watts 2CIRCUIT What circuit current? 6.6 A series circuit → 6.6 A primary Other circuit current → Primary to match it 3SECONDARY What does it feed? Lamp (halogen) load → Secondary suits lamp LED load → Secondary suits LED 4LOCATION Where will it sit? Below ground, pit or can → Sealed, water-resistant In a sign or housing → Fits the housing CONFIRM BEFORE ORDERING rating and primary current · insulation level · connectors · standard compliance FLOWCHART · THE MANUFACTURER DATA SHEET AND STANDARD DECIDE THE FINAL CHOICE
decision stage
option and result
final check
The Fact IEC 61823

An isolation transformer connects each light or sign to the series circuit, so it is chosen to suit both. The load sets the power rating, the circuit current sets the primary rating, the secondary must suit the lamp or LED it feeds, and the location decides how the housing must be built.

The flowchart only narrows the choice. The final transformer is confirmed against the design for rating and primary current, insulation level and connectors, and against the standard it must meet.

LoadRated to fixture or sign
PrimaryMatches circuit current
SecondaryMatches lamp or LED
LocationSealed for below ground
ReferenceIEC 61823 · FAA AC 150/5345-47 · ICAO Doc 9157 Part 5
Simplified selection guide, not a design. Transformer ratings, ratios and tolerances come from the airport’s circuit design, the applicable standard (confirm the edition in force) and the manufacturer’s data sheet. Isolate and lock out the circuit before working on a transformer.
Entry 13 · Taxiway fixture selection Entry 15 · CCR selection

Frequently Asked Questions

Q1How is an AGL isolation transformer selected?

By working through a few decisions in order: the load it must carry, the current of the series circuit it connects to, the type of load on its secondary, and where it will be installed. The result is then checked against the data sheet and standard.

Q2Why must the transformer rating match the load?

A transformer that is too small is overloaded and runs hot. One that is far too large runs lightly loaded, with poor efficiency and extra magnetising current, which adds load to the series circuit regulator. The rating is chosen to suit the fixture or sign, with the margin the design allows.

Q3Why does the primary current matter?

The transformer is connected in series with the circuit, so its primary must be rated for the circuit current and carry it at every brightness step. Most AGL series circuits run at 6.6 A and some use 20 A, so the circuit design decides.

Q4Does an LED fixture need a different transformer from a lamp fixture?

The secondary must suit what it feeds. A lamp load and an LED driver load behave differently, so the secondary rating is chosen for the actual load, and the manufacturer confirms that the transformer and fixture are compatible.

Q5What should be checked before the choice is final?

That the rating, primary and secondary values, insulation level and connectors match the design, that the housing suits the location, and that the transformer meets the applicable standard. The manufacturer's data sheet and the standard decide.

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