THE AGL ENGINEERING CENTRE by Precision AGL Academy · Approach Lighting

Airport Approach Lighting Systems Design, Components, Installation & Testing

CAT I, CAT II and CAT III configurations, light units, flashers, masts and frangible structures, wiring, aiming, installation, testing, maintenance and approach lighting test reports.

Overview

What Is an Airport Approach Lighting System?

An Approach Lighting System (ALS) is a pattern of fixed and, where specified, flashing lights extending from the runway threshold into the approach area. It helps pilots move from instrument flight to visual flight for landing. Its geometry, colour, intensity, alignment and pattern give visual references for runway alignment, roll guidance, height perception and limited distance-to-go information.

ICAO treats approach lighting as part of the visual aids required for different runway types and operating conditions. The framework is Annex 14 Volume I (9th Edition, July 2022, with Amendment 18), and the Aerodrome Design Manual Part 4 is the principal design guidance.

Engineer it as one system

Runway threshold

Centreline and crossbars

Flashers

Supports and masts

Circuits, CCR and control

Aiming and elevation

Photometry, test and maintenance

Configuration depends on runway type, instrument approach capability, minima, terrain, obstacles, available land and the applicable regulatory framework. ALS is an umbrella term.
Interactive

Approach Lighting Configuration Explorer

Switch between configurations to see the layout and what to check.

Plan view, runway threshold at right. Schematic only: lateral scale and light spacing are exaggerated for clarity.

Configuration

    Engineering notes

      Geometry follows the ICAO/EASA-style configuration. Actual installed systems may be shorter because of terrain, land, obstacles or approved limitations, so check the airport’s approved design and AIP data.
      Purpose

      What an ALS Provides and Where It Is Used

      Principal functions

      • Runway alignment information
      • Roll reference
      • Visual indication of the approach direction
      • Limited distance-to-go information
      • Visual transition from instrument references
      • Added guidance in reduced-visibility approaches

      Typical applications

      • Non-instrument and non-precision runways
      • Precision approach Category I, II and III
      • Runways supporting low-visibility operations
      • Runways needing improved visual alignment
      • Airports where terrain or obstacles make approach guidance important

      Choose the system for the operational objective, not the runway length. Current Indian AIP data show SALS at 420 m, shorter SALS, CAT I at 720 m or 900 m and CAT II/III precision approach lighting. Use the approved aerodrome design and AIP data, not an assumed standard length.

      Categories

      CAT I, CAT II and CAT III Approach Lighting

      SystemGeometry (ICAO/EASA-style)Key points
      Simple (SALS)Centreline to 420 m where possible, crossbar at 300 m (18 m or 30 m)Non-instrument and non-precision runways.
      Precision CAT ICentreline, standard length 900 m wherever possible, crossbar at 300 mAlignment, roll reference, limited distance-to-go, visual acquisition. May be shorter at some airports. Details vary by standard, including centreline arrangements, barrettes and sequenced flashing lights.
      Precision CAT II/IIICentreline 900 m where possible, two side rows (270 m, or 240 m with demonstrated serviceability), crossbars at 150 m and 300 m. EASA specifies 30 m centreline spacing.Priority on inner approach availability, accurate geometry, high intensity, reliable supply, secondary power, low-visibility maintenance and monitoring.

      CAT II vs CAT III

      ICAO expresses the physical lighting category as precision approach Category II and III, not a separate CAT III visual-aid configuration. Some national systems and manufacturers use separate labels such as CAT II, CAT III or CAT IIIB, so assess the installation against the applicable State regulations, approved runway operation and certification basis.

      CAT III is not a lighting-only capability

      It depends on ILS performance, AGL, RVR systems, secondary power, taxiway and runway lighting, monitoring, low-visibility procedures, aircraft and operator capability and aerodrome certification. AAI eAIP entries for CAT II/III link the approach lighting to ILS, AGL, RVR and standby power.

      For CAT II/III, watch the inner portion. Indian low-visibility procedures can set specific restrictions when a percentage of the approach lights in the inner 450 m is unserviceable. The thresholds are airport- and procedure-specific.

      ICAO CAT II / III · 900 M white centreline + red side rows FAA ALSF-2 · 2,400 FT standard for Cat II and III ICAO CATEGORIES decision height and RVR APPROACH DIRECTION RUNWAY CENTRELINE white, every 30 m 300 M CROSSBAR 30 m long RED SIDE ROWS barrettes to 270 m 150 M CROSSBAR fills gap to side rows INNER 300 M centreline in barrettes THRESHOLD green 900 M RUNWAY FLASHERS 1,000 ft outward BARRETTES white, every 100 ft 1,000-FT BAR 21 lights, ~100 ft wide RED SIDE ROWS inner 900 ft 500-FT BAR 4 lights each side THRESHOLD green 2,400 FT CAT I DH not lower than 60 m (200 ft) RVR not less than 550 m CAT II DH 30 to 60 m (100-200 ft) RVR not less than 300 m CAT IIIA DH below 30 m (100 ft) or none RVR not less than 175 m CAT IIIB DH below 15 m (50 ft) or none RVR 50 m to under 175 m CAT IIIC no DH no RVR limit bar length = RVR floor Cat I: 900 m, one crossbar, no side rows. Cat II/III add side rows + 150 m crossbar. ICAO · ANNEX 14 900 m, 30 m spacing, red side rows crossbars at 150 m and 300 m FAA · ALSF-2 barrettes, 1,000-ft and 500-ft bars red side rows over the inner 900 ft ICAO · CATEGORIES DH and RVR fall from Cat I to IIIC national minimums follow the procedure
      Figure 1. CAT II and III approach lighting: the added rows and bars that support low-visibility landings.AGL Visual Encyclopedia: What is CAT II and III approach lighting?
      Layout

      Approach Lighting Configuration and Functional Zones

      An ALS configuration is described by the geometric arrangement of centreline lights, crossbars, side rows, barrettes, threshold lights, sequenced flashing lights and supporting structures. It helps to divide the approach area into functional zones. The pattern must stay visually coherent when viewed from the intended approach path.

      Threshold zone

      The transition between the approach lighting and the runway visual aids.

      Inner approach zone

      Close-in centreline and lateral visual reference. Especially important for low-visibility operations.

      Middle approach zone

      Crossbars and centreline lighting give pattern recognition and roll and alignment information.

      Outer approach zone

      Helps the pilot acquire the runway environment and establish the approach alignment earlier.

      FAA Systems

      FAA Configurations and Terminology

      FAA names include ALSF-1, ALSF-2, MALS, MALSF, MALSR, SSALS, SSALF, SSALR and ODALS. FAA describes ALSF-2 as a high-intensity system used for Category II/III approaches, and systems such as MALSR as medium-intensity. FAA describes ALSF-1 as a Category I configuration. MALSR combines steady-burning light bars with sequenced flashers.

      Do not use FAA system names as though they were ICAO classifications. For an Indian airport, the DGCA and AAI requirements and the current AIP/eAIP take precedence. Use FAA documents where an FAA-standard installation is specifically being designed or evaluated.
      Components

      Light Units, Barrettes and Flashers

      Approach light units

      Single sources, multi-lamp barrettes, elevated units, threshold units, crossbar units, sequenced flashers and specialized fixtures. Each must give the required colour, intensity, angular distribution, optical alignment, environmental protection and physical integrity.

      Barrettes

      A linear group of sources that reads as one visual element, used in centrelines, crossbars, side rows and CAT II/III systems. A strong linear reference beats an isolated point. A partial failure can change the look even while the bar is still lit.

      Sequenced flashers

      Create a moving effect toward the runway. FAA describes it as a ball of light moving toward the threshold. Verify sequence, direction, timing, synchronization, intensity, aim, circuit independence where specified and control operation.

      FAA and EASA material commonly describes the sequence running from the outermost light toward the threshold at about two flashes per second for the applicable configurations. Accept against the governing system specification, not one timing value for every ALS.

      Flasher electrical system. Depending on the design: CCR output, isolating transformers, flasher control equipment, high-voltage series connections, trigger or control wiring, individual flasher switching, synchronization circuits and monitoring. Diagnose a flasher fault at both the light-unit and the control/electrical level.

      GROUND LEVEL FOUNDATION HORIZONTAL AIMING DIRECTION LIGHT BEAM spreads toward the approach LAMP HOUSING AND OPTICS white light, aimed to the approach AIMING ADJUSTMENT tilt is set on site FRANGIBLE STEM carries the light FRANGIBLE COUPLING BASE PLATE APPROACH DIRECTION SIDE VIEW OF ONE FIXTURE · SCHEMATIC · NOT TO SCALE
      Figure 2. Elevated approach fixtures: light units mounted above the ground on frangible stems.AGL Visual Encyclopedia: What are elevated approach fixtures?
      Structures

      Towers, Masts, Frangible Structures and Foundations

      Towers

      Needed where the ground profile requires elevated lights to keep the approach-light plane. They carry centreline, crossbar and side-row lights, flashers and barrette assemblies. Design for structural load, wind, foundation, corrosion, cable routing, maintenance access, frangibility or low-impact requirements, the approach-light plane, obstacle clearance and aircraft safety.

      Masts

      A mast is not only a structural support. Its height sets the vertical geometry. Design it from the light’s station + elevation + vertical aiming angle + photometric coverage. A structurally adequate mast in the wrong position or at the wrong elevation breaks the approved pattern.

      Frangible and low-impact structures

      Supports sit where an aircraft could contact them, so they must not become an unacceptable hazard. ICAO’s Aerodrome Design Manual Part 6 covers frangibility and says required navigation and safety equipment in specified areas must be frangible and mounted as low as possible. FAA uses Low-Impact Resistant (LIR) structures, with an active AC 150/5345-45C for approach lighting supports.

      Foundations

      Check coordinates, elevation, orientation, anchors, structural load, concrete, drainage, water ingress, corrosion, cable entry and maintainability. Settlement or movement can cause an aiming error even when the fixture is unchanged.

      Frangible and low-impact resistant are not automatically interchangeable. They are standard-specific concepts, so specify the applicable requirement instead of “weak mast”.
      RUNWAY HORIZONTAL PLANE THROUGH THRESHOLD THRESHOLD 0 m 300 m 600 m 900 m INNER 300 m whole structure frangible BEYOND 300 m if taller than 12 m, only the top 12 m must be frangible TOP 12 m RIGID LOWER SECTION FRANGIBLE COUPLING AT BASE APPROACH DIRECTION SIDE VIEW · HEIGHTS EXAGGERATED · NOT TO SCALE
      Figure 3. Approach-light structures: masts, frangible supports and the foundations that hold them.AGL Visual Encyclopedia: What are approach-light structures?
      Wiring

      Approach Lighting Wiring and Transformers

      Electrical chain

      An ALS normally forms part of the series-circuit system: CCR → AGL cable → isolating transformer → secondary connector → light unit. Specialized flashers use: CCR/control system → circuit → flasher control/switching → isolating transformer → flasher unit. FAA AC 150/5340-30J gives installation guidance for visual aids and is on FAA’s current list.

      Cable design

      Consider circuit configuration, voltage rating, insulation, current, length, voltage drop, connector compatibility, transformer rating, circuit impedance, fault behaviour, electromagnetic environment, mechanical protection and maintainability. Coordinate underground cable with ducts, pits, junction boxes, transformer housings, light bases, drainage and access. Protect cable and allow for movement at mast and tower interfaces.

      Isolating transformers

      Inspect primary and secondary connectors, housing, insulation, moisture, corrosion, leads, physical damage and connection integrity.

      GROUND LEVEL SERIES LOOP from the CCR SERIES LOOP to the CCR APPROACH LIGHT FRANGIBLE STEM break-away coupling ONE TRANSFORMER PER LIGHT SECONDARY PRIMARY SHORT SECONDARY LEAD BASE CAN · BELOW GROUND ISOLATING TRANSFORMER LOOP PASSES THROUGH THE CAN SIDE VIEW OF THREE LIGHTS ON ONE SERIES CIRCUIT · SCHEMATIC · NOT TO SCALE
      Figure 4. How approach-light transformers are arranged on the series circuit.AGL Visual Encyclopedia: How are approach-light transformers arranged?
      Geometry

      Aiming, Elevation, Azimuth and the Approach-Light Plane

      Each light must be aligned so that its photometric distribution gives the required pattern from the intended approach path. A fixture can be electrically healthy and still be functionally defective because it is mis-aimed.

      Aiming

      Vertical angle, horizontal direction, fixture orientation, centreline alignment, crossbar orientation, elevation relationship and beam coverage.

      Elevation

      Elevation sets the light’s relation to the approach-light plane. A design survey fixes threshold elevation, light station, unit elevation, structure height, terrain profile, the plane and vertical aiming. EASA guidance notes lights may need poles of appropriate height to compensate for ground undulations beyond the stopway or clearway.

      Azimuth

      The horizontal direction of aim. Centreline lights follow the extended runway centreline, crossbars are perpendicular to it, side rows keep the approved lateral geometry and each unit covers the intended approach sector. Errors cause apparent lateral displacement, uneven pattern, weak centreline guidance and coverage failure.

      Horizontal and vertical alignment

      Horizontal: centreline station, lateral offset, crossbar perpendicularity, side-row gauge, fixture and structure orientation. Vertical: light elevation, mast height, fixture tilt, beam aim, relation to the plane and terrain. A settled, tilted or struck light needs re-survey and re-aiming. Total stations and GNSS survey can be used, and survey and photometry should complement each other at acceptance.

      Approach-light plane. The design should keep installed lights on the approved profile without misleading perspective. EASA guidance stresses avoiding objects that protrude through the plane. Watch uneven terrain, roads, drainage channels, embankments, bridges, railways, buildings, temporary construction, cable structures and elevated service equipment.

      PLAN VIEW · LATERAL POSITIONRUNWAYEXTENDED RUNWAY CENTRELINEOFF LINECROSSBAR · SQUARE TO CENTRELINE30 M SPACINGSIDE VIEW · LEVEL PLANE AND AIMHORIZONTAL PLANE THROUGH THRESHOLDTHRESHOLDAIMING ANGLEOUTER END · SUPPORTS TALLER WHERE GROUND FALLSILLUSTRATIVE · NOT TO SCALE · AIMING ANGLES COME FROM THE SYSTEM AIMING SCHEDULE
      Figure 5. Approach-light alignment: aiming, elevation and azimuth set to the approach plane.AGL Visual Encyclopedia: What is approach-light alignment?
      Installation

      Approach Lighting Installation Sequence

      01

      Review approved design

      ALS type, runway category, configuration, station coordinates, elevations, light and structure types, circuit architecture, control philosophy, photometric requirements.

      02

      Establish survey control

      Runway centreline, threshold, approach stations, crossbars, side rows, tower and mast coordinates.

      03

      Verify site conditions

      Terrain, drainage, access, obstacles, utilities, roads, underground services, land ownership, clearances.

      04

      Install foundations

      Verify coordinates and elevations before installing structures.

      05

      Install structures

      Masts, towers, light bars, crossbar structures, low-impact or frangible assemblies.

      06

      Install cable network

      Ducting, cables, connectors, transformers, junction boxes, cable identification.

      07

      Install light units

      Centreline lights, barrettes, crossbars, side rows, flashers, threshold-associated lights.

      08

      Preliminary alignment

      Survey equipment and the manufacturer’s aiming method.

      09

      Energize and test circuits

      Continuity, insulation, transformer connections, CCR, current, switching, control.

      10

      Optical alignment

      Azimuth, elevation, beam orientation, flasher aim.

      11

      Photometric verification

      Measure against the approved acceptance criteria.

      12

      Finalize documentation

      As-builts, survey records, electrical and photometric reports, equipment list, calibration certificates, defect list, acceptance record.

      GROUND WORKSELECTRICAL AND FINISH1SURVEY & SET-OUTCentreline and light stations2FOUNDATIONSFootings at each position3STRUCTURESFrangible masts, level plane4CABLE ROUTINGDucts and primary cable5TRANSFORMERSIsolating unit at each light6FIXTURESMount and connect7ALIGNMENTLine, level and aim8COMMISSIONINGTest, record, energiseILLUSTRATIVE ORDER OF WORK · DETAIL AND OVERLAP VARY BY PROJECT
      Figure 6. The approach-light installation sequence, from foundations to energisation.AGL Visual Encyclopedia: What is the approach-light installation sequence?
      Acceptance

      Acceptance Testing

      Do not accept an ALS because “all lights are ON”. Acceptance should demonstrate physical, electrical, optical and structural compliance and the documentation.

      Physical and structural

      • Correct location, stationing, elevation, structure, configuration and fixture type
      • Mast and tower condition, foundation, fasteners
      • Frangibility or low-impact arrangement
      • Cable support, corrosion protection

      Electrical

      Test with calibrated instruments. Take methods and acceptance values from the electrical design, authority specification and manufacturer. Do not present one universal resistance value for every ALS.

      • Cable continuity and insulation
      • Transformer connection and circuit current
      • CCR operation, brightness stages, control operation
      • Earth checks, flasher circuit checks

      Optical

      A fitting that passes an electrical test can still fail photometric acceptance.

      • Intensity, colour, beam spread
      • Aiming and coverage
      • Flashing sequence where applicable

      Documentation

      • As-built information, equipment identification
      • Calibration certificates, test results
      • Non-conformance report and corrective-action record

      Barrette test

      Verify complete operation, uniform output, correct colour and intensity, orientation, no failed elements and correct beam coverage.

      Flasher acceptance test

      Every flasher operates, with correct sequence, direction, timing and synchronization, appropriate intensity, no unintended simultaneous flashing and correct control status. Take the flash rate from the governing specification.

      Colour verification

      Check colour with intensity, since filters, LEDs and optics affect both. Installations may include white approach lights, green threshold lighting and red components in precision configurations.

      Aiming test

      Design coordinate → installed coordinate → physical orientation → photometric result. Survey the fixture, verify elevation, establish the centreline, set horizontal and vertical aim, energize, measure, fine-adjust, repeat and record the final setting.

      Testing workflow

      Document review

      Survey verification

      Visual inspection

      Electrical testing

      Optical aiming

      Photometry

      Defect correction

      Retest and acceptance

      APPROACH LIGHTING SERIES CIRCUIT CCRregulator CONTROLpanel / ATC 12345 1INSULATION RESISTANCECable insulation to earth2CIRCUIT CURRENTCCR output at each step3EARTH CONTINUITYEarthing and bonding resistance4LIGHT OUTPUTPhotometric check of fixtures5CONTROL FUNCTIONSwitching and intensity steps isolating transformers + lamps SCHEMATIC · SERIES CIRCUIT TESTED WHILE ISOLATED AND LOCKED OUT
      Figure 7. How approach lights are tested.AGL Visual Encyclopedia: How are approach lights tested?
      Maintenance

      Maintenance and Low-Visibility Operations

      Daily / weekly

      • Light availability and obvious failures
      • Flashing operation
      • Physical damage and abnormal pattern
      • Light units, lenses, structures, flashers
      • Visible cable sections, corrosion, foundation condition

      Monthly, periodic and annual

      • Transformers, connectors, circuit condition, CCR
      • Structures, mounting, cable entry, control equipment
      • Full physical and structural inspection
      • Electrical testing, survey and alignment
      • Photometry and flasher testing
      • Cable investigation and grounding
      • Control-system verification

      For CAT II/III, link maintenance to the airport’s Low Visibility Procedures. A current Indian example sets separate serviceability thresholds for the inner 450 m and the portion beyond it. A failed outer light and a failed inner light can have different operational consequences, so do not treat all approach lights as equally significant. Unserviceability of specified portions can suspend CAT II/III operations.

      Defect classTypical concernResponse
      CriticalSignificant loss of required approach guidance or critical low-visibility capabilityImmediate operational assessment, urgent rectification
      MajorSignificant degradation of pattern, electrical system or alignmentPriority repair
      MinorLocal defect with limited immediate effectPlanned repair
      ObservationDeterioration needing monitoringRecord and trend
      Actual operational restrictions follow the airport’s approved procedures.
      ELEVATED FIXTURE · FIVE CHECKS what a maintenance visit looks at APPROACH PATTERN · PLAN VIEW keeping the pattern complete KEEP CLEAR OF VEGETATION 1LENS & LIGHT OUTPUT 2AIMING & LEVEL 3MAST & FIXINGS 4FRANGIBLE COUPLING 5BASE, CONNECTOR, EARTH THRESHOLD CROSSBAR APPROACH CENTRELINE LIGHTS · AIRCRAFT APPROACHES FROM THE LEFT FAILED · REPLACE FAILED · REPLACE SCATTERED FAILURES COUNT AGAINST THE TARGET · CLUSTERS ARE WORSE SIX APPROACH-LIGHT MAINTENANCE STEPS · IN ORDER 1 LOOKnight check, failed lights 2 ISOLATElock out, prove dead 3 CLEANlens, seals, vegetation 4 CHECKaim, level, mast, coupling 5 FIXreplace, torque, test 6 RESTOREenergise, record
      Figure 8. Approach-light maintenance: keeping the pattern complete and aimed for low-visibility operations.AGL Visual Encyclopedia: What is approach-light maintenance?
      Failure Modes

      Common Approach Lighting Failures

      Click a failure to see typical causes.

      Failed approach light

      Check the chain from source to fixture:

      • Lamp or LED failure
      • Driver failure
      • Transformer failure
      • Connector or cable fault
      • CCR problem

      Incorrect light alignment

      Check what moved:

      • Foundation settlement
      • Mast movement
      • Vehicle impact
      • Structural deformation
      • Incorrect original installation

      Uneven light output

      Compare against the photometric baseline:

      • LED degradation or lamp ageing
      • Optical contamination
      • Incorrect current
      • Damaged optics
      • Wrong intensity setting

      Flasher not sequencing

      Check control and the unit:

      • Controller failure
      • Trigger wiring
      • Power supply
      • Individual flasher failure
      • Synchronization fault

      Water ingress

      Find the cause, not only the water:

      • Failed seals
      • Damaged housing
      • Wrong cable entry
      • Inadequate drainage
      • Damaged connector

      Inspect in detail after new installation, runway reconstruction, threshold relocation or displacement, approach-light extension, pavement rehabilitation near foundations, mast or cable replacement, major structural work, ILS approach geometry changes, PAPI relocation and significant terrain or obstruction changes.

      Related Aids

      ALS, PAPI and ILS

      ALS and PAPI

      ALS gives runway alignment, roll reference, visual runway acquisition, the approach pattern and limited distance-to-go. PAPI gives vertical approach-path guidance. They are complementary, not substitutes.

      ALS and ILS

      ILS is a radio-navigation system and ALS is a visual aid. They are designed to work together, because the aircraft transitions from instrument guidance to visual references in the final stages. The ALS must be geometrically compatible with the runway centreline, threshold and approved approach path. It is not an ordinary electrical lighting project.

      India

      Approach Lighting in India

      Check detailed ALS design and status against DGCA requirements, AAI requirements where applicable, the current AAI eAIP, approved airport drawings, project specifications, runway category, Low Visibility Procedures and manufacturer instructions. Current AAI eAIP publications show CAT I systems of 900 m and 720 m, SALS of 420 m, shorter or abridged SALS, and CAT II/III precision approach lighting. For CAT II/III airports, approach-light availability is tied to LVP serviceability and operational restrictions.

      Indian airport details were not individually re-checked against the current eAIP editions.
      Design

      Design Considerations

      ItemEngineering question
      Runway categoryWhich operating category does the visual system support?
      ALS type and lengthSALS, CAT I, CAT II/III or national/FAA configuration, and what approved length?
      Centreline, crossbars, barrettesWhere is the true extended centreline, and how are crossbars and barrettes arranged?
      Flashers and intensityAre sequenced flashers required, and what intensity and control stages apply?
      Elevation and azimuthWhat light elevation and horizontal aiming apply?
      Structures and frangibilityWhich tower or mast system, and what aircraft-impact requirement?
      Wiring and CCRWhat circuit, transformer architecture, current and brightness control?
      ControlLocal, remote or ALCMS/ILCMS?
      PhotometryWhat field measurements and tolerances apply?
      Maintenance and documentationWhat serviceability programme, drawings, certificates and reports?

      Design photometry in from the start. Fix required intensity, intensity control, beam distribution, colour, orientation, source arrangement, measurement points and tolerances. ICAO’s Aerodrome Design Manual Part 4 covers approach lighting systems and the light characteristics of precision approach runways. The ICAO publication is the 5th Edition (2021) with Amendment 2 dated 15 September 2025.

      Electrical architecture

      Main and standby supply → AGL substation → CCR → series circuit → transformers → ALS fixtures, with ALCMS/ILCMS control and status feedback. For CAT II/III, secondary power is particularly important. Indian AIP material identifies standby power for AGL as part of CAT II/III capability.

      Survey and design tools

      CAD, GIS, survey software, photometric modelling, coordinate transformation, lighting calculation, terrain modelling, obstacle assessment, cable calculation, circuit simulation and as-built databases. Major CAT II/III projects integrate civil, electrical, structural, photometric and aeronautical requirements.

      SELECTION FLOWCHART · FOUR DECISIONS IN ORDER 1APPROACH What approach is flown? Non-precision or visual → Simple, 420 m or more Precision approach → 900 m where possible 2CATEGORY Which category? CAT I → Fixed white, 1-2-3 or barrettes CAT II or III → Barrettes, crossbars 300, 150 m 3FIXTURE How is the light mounted? Above the ground → Frangible stem, aimed in In the pavement → Inset, set flush 4SITE What must it suit? The ground → Structure holds the plane The control system → Stepped, set by the CCR CONFIRM BEFORE ORDERING length and spacing · category · fixtures and aiming · frangibility · intensity steps · standard FLOWCHART · THE STANDARD IN FORCE AND THE DESIGN DECIDE THE FINAL CHOICE
      Figure 9. How an approach lighting system is selected.AGL Visual Encyclopedia: How is an approach lighting system selected?
      Reporting

      Approach Lighting Test Report

      A test report should let the airport operator, consultant or authority decide whether the installed ALS meets the approved design and applicable acceptance requirements.

      01

      Project information

      Airport, runway and designation, ALS type, project, contractor, consultant, client, test date.

      02

      Applicable documents

      Approved drawings and specification, applicable ICAO provisions, DGCA and AAI requirements, manufacturer instructions, inspection and test plan, and the FAA specification only where the project uses FAA standards.

      03

      Equipment details

      ALS type, light manufacturer, model and source, flasher manufacturer, CCR, transformer, cable and control system.

      04

      Survey measurements

      Design and actual coordinate and elevation for centreline lights, crossbar, side rows and flashers, with a result.

      05

      Electrical test results

      Continuity, insulation resistance, circuit measurements, CCR current, brightness stage, transformer condition, control response.

      06

      Photometric results

      Intensity, colour, horizontal and vertical alignment, beam spread, coverage and acceptance result.

      07

      Flasher test

      Individual operation, sequence, timing, direction, synchronization, intensity.

      08

      Structural inspection

      Mast, tower, foundation, fasteners, frangibility or low-impact compliance, corrosion, cable support.

      09

      Defects

      Defect ID, location, defect, classification, corrective action, retest and status.

      10

      Final conclusion

      PASS, PASS WITH OBSERVATIONS, or FAIL.

      Equipment itemDetails
      ALS type
      Light manufacturer and model
      Light source
      Flasher manufacturer
      CCR
      Transformer type
      Cable type
      Control system
      Blank template rows.

      Survey measurements

      LocationDesign coordinateActual coordinateDesign elevationActual elevationResult
      Centreline light
      Crossbar
      Side row
      Flasher

      Defect register

      Defect IDLocationDefectClassificationCorrective actionRetestStatus
      ALS-01
      ALS-02

      PASS

      The system meets the applicable acceptance requirements.

      PASS WITH OBSERVATIONS

      The system is operational but observations remain.

      FAIL

      One or more acceptance requirements have not been achieved.

      QA/QC

      Hold Points and Maintenance Records

      01

      Hold point 1: Survey

      Coordinates, elevations, centreline, crossbar positions.

      02

      Hold point 2: Civil foundations

      Dimensions, anchor position, elevation, drainage.

      03

      Hold point 3: Structures

      Mast or tower type, height, frangibility, installation.

      04

      Hold point 4: Electrical

      Cables, transformers, connectors, CCR, control wiring.

      05

      Hold point 5: Optical

      Light-unit and flasher alignment, photometry.

      06

      Hold point 6: Final acceptance

      Documentation, defects closed, retesting complete, as-builts.

      Keep an asset record for each light position: ID, station, coordinates, elevation, type, manufacturer, model, transformer ID, cable circuit, support structure, installation date, maintenance history and photometric history. This shows patterns, for example: ALS-CL-17 repeated low intensity → repeated water ingress → connector deterioration → corrective replacement → photometry restored. That is more useful than “light replaced”.

      Mistakes

      Common ALS Design and Installation Errors

      1

      Treating the ALS as ordinary lighting

      It is an aeronautical visual-aid system.

      2

      Incorrect centreline coordinates

      A small survey error propagates over a long installation.

      3

      Incorrect elevation

      Wrong mast elevation affects the approach-light plane and optical geometry.

      4

      Poor azimuth alignment

      The fixture works but gives wrong lateral guidance.

      5

      Inadequate structural design

      A mast can meet lighting needs yet fail the frangibility requirement.

      6

      Incorrect cable architecture

      Improper series-circuit connections cause repeated failures.

      7

      No photometric acceptance

      Electrical operation does not show optical compliance.

      8

      No as-built survey

      Without final coordinates and elevations, maintenance gets harder.

      9

      Mixing ICAO and FAA terminology

      ALSF-2, MALSR and ODALS are FAA names. ICAO has its own classification.

      10

      Using generic CAT II/III criteria

      Acceptance and serviceability come from the applicable authority and approved conditions.

      Contractor and consultant scope

      Contractor

      • Engineering: design review, survey, calculations, drawings, method statements
      • Supply: fittings, barrettes, flashers, masts, towers, cables, transformers, connectors, CCR and control
      • Installation, termination and control integration
      • Testing: electrical, optical aiming, survey, photometry, flasher, CCR and control
      • Documentation: as-builts, reports, manuals, spares, acceptance

      Consultant

      Particularly valuable where the ALS interfaces with ILS, PAPI, runway lighting, secondary power, CCRs, ALCMS and low-visibility procedures.

      • Runway classification review, ALS selection, preliminary and detailed design
      • Photometric design, electrical architecture, structural and frangibility review
      • Specification, BOQ, tender and bid evaluation
      • Installation inspection, FAT/SAT coordination, photometric acceptance
      • Commissioning and as-built verification
      Checklists

      Approach Lighting Acceptance Checklist

      Click an item to mark it complete.

      Design and survey

      Approved ALS configuration and runway category confirmed
      Applicable authority and standard confirmed
      Approved drawings, coordinates and elevations available
      Approach-light plane verified
      Threshold, centreline and light stations surveyed
      Terrain and obstacles reviewed
      Approach length, crossbar and side-row locations and flasher requirements confirmed
      0 / 7 complete

      Civil, structural and electrical

      Foundations complete, coordinates and elevations checked
      Mast and tower installation checked
      Frangibility or low-impact design verified
      Corrosion protection and access checked
      Cables, transformers and connectors installed
      Continuity and insulation tested
      Earthing/grounding checked where applicable
      CCR, brightness stages and control verified
      Secondary power tested
      0 / 9 complete

      Optical and documentation

      All light sources operational, colour and intensity correct
      Horizontal and vertical alignment verified
      Crossbars aligned, barrettes verified, flashers sequenced
      Photometry completed
      As-built survey, electrical and photometric reports filed
      Calibration certificates, equipment schedule, defect register filed
      Final acceptance certificate issued
      0 / 7 complete
      Final Engineering Perspective

      An approach light is acceptable only when its location, elevation, structure, electrical performance, optical performance and alignment all conform to the approved design and applicable requirements.

      Survey. Install. Aim. Measure. Maintain.

      Standards

      Principal References and ALS Services

      Principal references

      • ICAO Annex 14 Volume I, 9th Edition (July 2022), incorporating Amendment 18
      • ICAO Aerodrome Design Manual Part 4, Visual Aids (5th Edition, 2021, Amendment 2 dated 15 September 2025)
      • ICAO Aerodrome Design Manual Part 6, Frangibility
      • State, DGCA and AAI requirements, and airport-specific AIP/eAIP data
      • FAA documents, including AC 150/5340-30J and AC 150/5345-45C, where an FAA-standard installation is being designed or evaluated

      ALS services by Precision AGL Solutions

      Specialist engineering support covering ALS design review, survey, installation, electrical testing, photometric verification, aiming and alignment, commissioning and maintenance. The scope depends on the airport’s approved procedures, the applicable authority requirements and the documented project capability.

      Discuss an ALS project AGL contractor India AGL consultant India

      Test Yourself

      Quick Knowledge Check

      Q1. What are the standard features of the ICAO precision approach Category II/III lighting system?

      A. A 420 m centreline only
      B. Centreline (900 m where possible), side rows to 270 m, and crossbars at 150 m and 300 m
      C. One crossbar at 300 m only
      D. Flashers only

      Q2. Is a CAT I ALS always 900 m long?

      A. Yes
      B. No, site constraints can give shorter approved systems, so check the airport’s approved design and AIP
      C. Only in India
      D. Only with flashers

      Q3. What is the difference between ALS and PAPI?

      A. None
      B. ALS gives alignment and roll references; PAPI gives vertical approach-path guidance
      C. PAPI is brighter
      D. ALS is only for taxiways

      Q4. Why is electrical operation not enough for acceptance?

      A. Lights need paint
      B. A light can be ON yet have wrong intensity, colour, beam or aim
      C. It always fails
      D. The CCR decides

      Q5. Are ALSF-2 and MALSR ICAO classifications?

      A. Yes
      B. No, they are FAA system names
      C. They are ICAO CAT III names
      D. They are Indian AIP names only
      Explore More

      Explore More AGL Engineering

      GUIDE

      Approach Lighting Systems

      Existing approach lighting guide.

      Open Approach Lighting Systems →
      SYSTEM

      Runway Lighting Systems

      Runway lighting layouts and functions.

      Open Runway Lighting Systems →
      PHOTOMETRY

      Runway Lighting Photometry

      Intensity, coverage and colour testing.

      Open Runway Lighting Photometry →
      PHOTOMETRY

      AGL Photometric Testing Guide

      Practical photometric testing.

      Open AGL Photometric Testing Guide →
      ELECTRICAL

      CCR Working Principle

      Constant current regulators and series circuits.

      Open CCR Working Principle →
      COMPONENTS

      Airport Isolating Transformer

      The transformer between circuit and light.

      Open Airport Isolating Transformer →
      COMPONENTS

      Junction Box & Transformer Housing

      Bases, housings and junction boxes.

      Open Junction Box & Transformer Housing →
      VISUAL GUIDANCE

      PAPI Engineering Guide

      Precision approach path indicators.

      Open PAPI Engineering Guide →
      POWER

      Emergency Power & Lighting

      UPS, DG and switch-over.

      Open Emergency Power & Lighting →
      PROTECTION

      Lightning & Surge Protection

      Counterpoise, bonding and SPDs.

      Open Lightning & Surge Protection →
      TESTING

      Testing & Commissioning Guide

      Test and commission AGL systems.

      Open Testing & Commissioning Guide →
      STANDARDS

      ICAO Aerodrome Lighting Requirements

      Framework and requirements.

      Open ICAO Aerodrome Lighting Requirements →
      MAINTENANCE

      Airport Lighting Maintenance Schedule

      Frequencies, checklists and defect response.

      Open Airport Lighting Maintenance Schedule →
      PHOTOMETRY

      AGL Photometry

      Photometric principles for AGL.

      Open AGL Photometry →
      SERVICES

      AGL Contractor India

      Installation, testing and commissioning scope.

      Open AGL Contractor India →
      SERVICES

      AGL Consultant India

      Design, specification and acceptance support.

      Open AGL Consultant India →

      Guide the Last Mile of the Approach.

      From survey and structures to aiming, photometry and acceptance reports, explore the complete AGL knowledge base.

      AGL Engineering Hub

      Explore the AGL Engineering Knowledge Hub

      Fundamentals

      Standards & Compliance

      Runway, Taxiway & Approach Lighting

      Surface Movement & Safety

      PAPI

      Electrical Engineering & Power

      Photometry & Testing

      Maintenance, Inspection & Safety

      Resources, Documentation & Careers

      FAQ

      Approach Lighting FAQ

      Q1What is an airport approach lighting system?

      A visual lighting installation extending from a runway threshold into the approach area. It helps pilots establish runway alignment and visual reference during the transition from instrument flight to visual landing guidance.

      Q2What is ALS in aviation?

      ALS means Approach Light System or Approach Lighting System, one of the major visual aids for runway approach guidance.

      Q3What is the difference between ALS and PAPI?

      ALS mainly gives runway alignment, roll reference and visual acquisition of the runway environment. PAPI gives vertical approach-slope guidance. They do different jobs and are often installed together.

      Q4What is a CAT I approach lighting system?

      A precision approach lighting system for Category I approaches. The ICAO/EASA configuration uses a runway-centreline arrangement with a 300 m crossbar and a full design length of 900 m wherever possible.

      Q5What is a CAT II/III approach lighting system?

      The precision approach lighting configuration for Category II and III operations, with a centreline, side rows and crossbars, and particular importance on the inner approach area and system serviceability.

      Q6Is CAT III approach lighting different from CAT II?

      Under ICAO classification they are grouped as one precision approach Category II and III lighting system. CAT III operation needs a wider set of aerodrome systems and capabilities beyond ALS.

      Q7How long is an approach lighting system?

      A simple system is commonly 420 m where practicable, and precision CAT I and CAT II/III systems are based on 900 m wherever possible. Installed systems may be shorter, so check the approved airport configuration.

      Q8What are ALSF-1 and ALSF-2?

      FAA approach-lighting designations. FAA describes ALSF-1 as a Category I configuration and ALSF-2 as a Category II configuration that may also support Category III operations.

      Q9What is MALSR?

      The FAA Medium Intensity Approach Lighting System with Runway Alignment Indicator Lights. It combines steady-burning light bars with sequenced flashers.

      Q10What are approach lighting flashers?

      Sequenced flashing light units that create a moving visual effect toward the runway and strengthen long-range runway identification and alignment.

      Q11Why are approach lighting masts frangible?

      They stand where aircraft could potentially make contact, so applicable requirements address frangibility or low-impact construction so the support is not an unacceptable hazard. ICAO provides guidance through Aerodrome Design Manual Part 6.

      Q12Why is approach lighting photometry required?

      Electrical operation does not prove optical compliance. A light can be ON with the wrong intensity, colour, beam spread or aiming.

      Q13What tests are required for an ALS?

      Typical commissioning tests include survey verification, physical inspection, electrical tests, CCR tests, transformer and connector checks, optical aiming, colour and intensity verification, photometry, flasher sequencing, control-system testing and documentation review.

      Q14What should an approach lighting test report contain?

      The airport and runway, ALS configuration, equipment, approved criteria, survey results, electrical tests, photometric measurements, flasher results, structural inspection, defects, corrective actions and final acceptance status.

      Field Insight

      Engineering & Expert Notes

      Match the Configuration to the Approach Category
      Selection

      Check that the chosen configuration meets the runway's operational requirement and applicable standard.

      Survey Positions Carefully
      Setting Out

      Small positional errors accumulate along a long approach. Use controlled survey data and verify as-built positions.

      Aim and Level Every Unit
      Alignment

      Check elevation and azimuth during commissioning and after impacts or maintenance.

      Structures Must Be Frangible and Stable
      Structures

      Inspect masts, supports and frangible couplings for corrosion, damage and correct installation.

      Check Flashing Sequences Under Real Conditions
      Sequence

      Confirm timing and synchronisation, and that equipment recovers correctly after power interruptions.

      Record Photometry and Alignment
      Records

      Capture measured data at acceptance so later changes can be compared.

      Precision AGL Academy

      Understand AGL. Build Your Engineering Skills.

      You now understand how approach lighting systems are designed, installed, tested and maintained.

      Take the next step with Precision AGL Academy.

      Learn AGL Step by Step

      Build your knowledge through structured technical learning covering:

      AGL Fundamentals Components Electrical Systems Design Photometry Testing Troubleshooting Maintenance

      Move from understanding how AGL works to developing the practical knowledge needed to analyse, operate and maintain complete AGL systems.

      Understand the system. Build the knowledge. Apply the engineering.