THE AGL ENGINEERING CENTRE by Precision AGL Academy · LED Technology

LED Airfield Lighting: Benefits, Lifespan & Energy Savings

LED performance depends on the whole lighting system, not just the light source. This guide covers benefits, energy-saving calculations, lifespan and L70, inset-light thermal management, retrofit compatibility, maintenance and lifecycle cost.

Overview

LED Performance Depends on the Whole System

Light-emitting diode (LED) technology is widely used in modern airfield lighting applications, including runway lighting, taxiway lighting, approach lighting and other airport visual aids.

Potential benefits include reduced energy consumption, lower routine maintenance requirements, long operating life and flexible control options where supported by the equipment.

However, LED performance depends on the entire lighting system—not just the light source. Fixture design, driver electronics, thermal management, electrical compatibility, operating conditions and maintenance practices all influence long-term reliability.

For Airfield Ground Lighting (AGL), an LED conversion must also preserve the required photometric performance, system compatibility and operational suitability. A replacement fixture that fits the existing mounting arrangement is not automatically compatible with the installed circuit.

This guide explains LED airfield lighting benefits, lifespan, energy calculations, thermal management, maintenance considerations and retrofit planning.

Important: LED benefits and savings vary by product and installation. Use verified equipment data, the applicable aviation requirements and project-specific calculations before approving an LED replacement or retrofit.
01 · Benefits

Benefits of LED Airfield Lighting

LED against halogen on life, power, heat at the lens and purchase cost (indicative bars).

SIDE BY SIDE · LED VS HALOGEN (INDICATIVE RELATIVE SCALE) HALOGEN FIXTURE tungsten filament, reflector or prism, lens, colour filter simple and proven; the lamp is a service item LED FIXTURE LED board, optic, driver, heat path long life; colour comes from the LED itself RATED LIFE longer is better Halogen: about 1,000 to 2,000 h typical LED: tens of thousands of hours POWER DRAW lower is better Halogen: full filament power LED: a fraction of the lamp HEAT AT THE LENS snow melt on inset lights Halogen: plenty of waste heat LED: very little heat PURCHASE COST lower is better Halogen: lower to buy LED: higher to buy SCHEMATIC · BARS SHOW RELATIVE TREND, NOT MEASURED VALUES · ACTUAL FIGURES VARY BY PRODUCT AND BRIGHTNESS STEP
Figure 1. LED versus halogen runway light: rated life, power draw, lens heat and purchase cost, with indicative bars only.
AGL Visual Encyclopedia: LED vs halogen LED module LED driver

LED airfield lighting can provide operational and lifecycle advantages when the selected equipment is suitable for the intended application.

1.1 Main Benefits

BenefitExplanationWhat to verify
Energy efficiencySuitable LED systems can consume less electrical energy than conventional lighting systemsCompare actual system input power under equivalent operating conditions
Long operating lifeLED light sources can maintain useful output over many operating hoursReview the manufacturer's lifetime data and stated performance criteria
Reduced routine maintenanceLower lamp-replacement frequency may reduce some maintenance activitiesConsider driver failures, optical deterioration, inspections and other component maintenance
Optical controlLED fixtures can be designed with application-specific optical distributionsCheck the required photometric performance and approved fixture configuration
Colour characteristicsLEDs can provide distinct colour characteristics for their intended applicationsVerify the applicable chromaticity and photometric requirements
Control optionsSome products support specified dimming, monitoring or control functionsConfirm compatibility with the installed system and approved operating arrangements
Lifecycle planningLonger component life may reduce some replacement and labour costsEvaluate the complete cost of ownership, not just the purchase price
Product availabilityA suitable LED product range may support future maintenance and replacement planningCheck approved product status, supplier support and spare-parts availability
The FAA's 2022 technical review of LEDs in airfield lighting discusses potential benefits, including energy conservation, longer operating life and reduced maintenance, alongside compatibility and operational considerations. The actual benefit depends on the equipment and system being evaluated. Read the FAA technical review.

1.2 Benefits Depend on the Complete System

An LED fixture may use less power than a conventional fixture, but the overall saving depends on more than fixture wattage.

In an AGL series circuit, the electrical installation may include a CCR, isolating transformers, primary cables, connectors and control equipment. The way these components interact with the replacement fixtures can influence the resulting system consumption and compatibility.

For this reason, evaluate the proposed system rather than making a decision from the light-source technology alone.

02 · Energy Savings

LED Airfield Lighting Energy Savings

The same 60-fixture series circuit in three states, split into fixture, transformer and cable load.

SAME 60-FIXTURE CIRCUIT · LOAD BEFORE AND AFTER THE RETROFIT · ILLUSTRATIVE 0 2.5 kW 5 kW 7.5 kW 1 · HALOGEN (BEFORE) 7.5 kW CCR · ABOUT 556 V OUT 2,700 W 300 671 W 3,671 W 49% OF RATING CABLE LOSS · ABOUT 18% OF THE LOAD 2 · LED, CCR UNCHANGED 7.5 kW CCR · ABOUT 218 V OUT 600 W 169 671 W 1,440 W 19% OF RATING CABLE LOSS STAYS AT 671 W · NOW ABOUT 47% CHECK THE CCR'S MINIMUM LOADING AND REGULATION 3 · LED, CCR RE-SIZED 2.5 kW CCR · ABOUT 218 V OUT 600 W 169 671 W 1,440 W 58% OF RATING FIXTURES TRANSFORMER LOSS CABLE I²R LOSS · SAME CURRENT, SAME LOOP HOW TO RE-SIZE 1 · RE-ADD THE LOAD FIXTURES, TRANSFORMERS, CABLE 2 · COMPARE RATING AND MINIMUM LOADING 3 · CHOOSE KEEP, BALANCE, COMBINE, RE-SIZE 4 · PROVE IT CURRENT AND LIGHT AT EVERY STEP THE CABLE LOSS DOES NOT FALL WITH THE LAMPS · ADD UP THE NEW LOAD, DO NOT SCALE THE OLD ONE
Figure 2. Power draw of one series circuit before and after an LED retrofit, and the effect on CCR sizing.
AGL Visual Encyclopedia: Power draw and CCR resizing Energy-efficient AGL Sustainable AGL

Energy savings depend on the baseline installation, replacement equipment, operating hours, brightness settings, electrical-system losses and maintenance strategy.

A useful comparison should be based on equivalent lighting requirements and actual or documented system input power.

2.1 Factors Affecting Energy Consumption

FactorEffect on the calculation
Existing technologyEstablishes the baseline against which the LED system is compared
LED fixture powerContributes to the replacement system's electrical demand
Number of fixturesDetermines the quantity of equipment operating
Annual operating hoursDetermines how long the system consumes energy
Brightness settingsPower consumption may vary with the operating setting and equipment design
CCR performanceRegulator losses affect the power drawn by the complete system
Transformer lossesTransformer characteristics influence the total electrical demand
Cable and connection lossesContribute to system losses where applicable
Control and auxiliary loadsMust be considered where included in the assessment
Maintenance conditionEquipment condition and replacement practices may affect lifecycle cost
Operating requirementsAny comparison must preserve the required lighting performance and approved operating procedures
Do not assume that a percentage saving reported for one airport or product will apply to another installation.

2.2 How to Calculate Annual Energy Consumption

For a system with a reasonably stable average input power:

Annual energyAnnual energy (kWh) = Average input power (kW) × Operating hours per year

For a more detailed assessment, calculate consumption across different operating modes and combine the results.

The annual energy saving is:

Energy savedEnergy saved = Ebaseline − ELED

The percentage reduction is:

Percentage reductionSaving (%) = Ebaseline − ELEDEbaseline × 100

Where E_baseline and E_LED are the annual energy consumption values for the existing and proposed systems.

2.3 Illustrative Energy-Saving Example

The following figures are hypothetical and demonstrate the calculation method only. They are not typical or guaranteed AGL system values.

Assume that the measured or documented average input power is 12 kW for the existing system and 5 kW for the proposed LED system. Both operate for 4,000 hours annually.

ParameterExisting systemProposed LED system
Average system input power12 kW5 kW
Annual operating hours4,0004,000
Annual energy consumption48,000 kWh20,000 kWh

Annual energy saving:

48,000 − 20,000 = 28,000 kWh

Percentage reduction:

28,00048,000 × 100 ≈ 58.3%

The estimated reduction in this hypothetical example is 28,000 kWh per year, or approximately 58.3%.

The result is valid only if the input-power figures and operating hours correctly represent the two systems under comparable conditions.

2.4 How to Estimate Electricity Cost Savings

Annual electricity cost saving can be estimated using:

Cost savingAnnual cost saving = Annual kWh saved × Applicable tariff per kWh

Use the applicable electricity tariff and account for any relevant demand charges, time-based tariffs or other billing factors.

For AGL systems, do not automatically multiply the nominal wattage of a single LED fitting by the number of fixtures and assume that this represents the complete system input. Verify the appropriate system boundary and account for relevant electrical losses and loads.

2.5 Measure Before and After Where Practical

For a retrofit assessment, collect reliable baseline consumption data wherever possible. Following installation, verify the replacement system under a comparable operating profile.

The comparison should use:

  • Equivalent lighting functions and required performance.
  • Comparable operating hours.
  • The relevant CCR and electrical-system configuration.
  • Equivalent or documented brightness settings.
  • Actual or verified system input power.
  • The same treatment of auxiliary loads and system losses.
This approach provides a stronger basis for estimating savings than comparing product datasheets in isolation.
03 · Lifespan

LED Airfield Light Lifespan

An LED runway fixture in section, with a panel comparing it to a lamp-based fixture.

SIDE SECTION · WHAT IS INSIDE AN LED FIXTURE LENS / OPTICshapes the beam LED BOARDlight source and colour HEAT SINKcarries heat to the body DRIVERcircuit supply to LED current BODY & BASEto isolating transformer LED VS LAMP-BASED LIFE far longer; no filament to burn out POWER typically a fraction of a lamp's draw COLOUR from the LED itself; no filter needed WATCH snow melt, heat, circuit load, cameras SCHEMATIC · INTERNAL LAYOUT VARIES BY PRODUCT · NOT TO SCALE
Figure 3. LED runway fixture: lens and optic, LED board, heat sink, driver electronics and base, compared with a lamp-based fixture on life, power and colour.
AGL Visual Encyclopedia: LED runway fixture LED failure LED module in a fixture

LED lifespan describes how long a light source or luminaire provides useful service under specified conditions. It does not necessarily mean that the fixture will operate without any failure for the entire stated period.

The manufacturer's declared lifetime should be interpreted according to the stated performance metric, test conditions and intended application.

3.1 LED Lifetime and Lumen Maintenance

A common measure in general LED lighting is L70, which refers to the point at which light output has declined to 70% of its initial value under the stated evaluation method.

Where a manufacturer's data includes an L70 or similar lifetime rating, check how the value was determined and what population or reliability assumptions accompany it.

A lumen-maintenance rating does not guarantee that every luminaire will remain operational until that number of hours. Electronic components may fail earlier, and other performance characteristics may deteriorate over time. The US Department of Energy explains these distinctions in its guidance on LED lifetime and reliability.

3.2 What Affects LED Airfield Lighting Lifespan?

FactorWhy it matters
LED operating temperatureExcessive temperature can accelerate degradation
Driver electronicsDriver component failure may cause a fixture to fail even when the LED source remains functional
Drive currentOperation outside the specified design conditions can affect performance and useful life
Thermal managementThe fixture must dissipate heat in accordance with its design
Surge exposureElectrical disturbances may affect drivers or other electronics
Moisture and contaminationEnvironmental exposure may damage or degrade components
Vibration and mechanical loadingPhysical conditions may affect housings, connections and mounting components
Optical materialsLenses and other optical components can deteriorate or change characteristics
Duty cycleOperating schedules and brightness settings influence actual service conditions
Maintenance conditionDirt, blocked heat-transfer surfaces and neglected defects can affect system performance

3.3 LED Lifespan Versus Complete Fixture Life

An AGL fixture is a complete assembly that can include LEDs, a driver, optical components, seals, connectors and mechanical parts.

The useful life of these components may differ. A driver or connector issue can cause a fixture to fail even if the LED source still produces sufficient light.

When comparing products, examine the warranty and reliability information for the complete airfield light fixture, not just the LED package.

Useful information includes:

  • Declared product life and the basis of the rating.
  • Lumen-maintenance data where applicable.
  • Driver lifetime and operating conditions.
  • Temperature and environmental limitations.
  • Expected maintenance and component-replacement requirements.
  • Warranty exclusions and service arrangements.
  • Required inspection and replacement criteria.
Avoid using a single generic service-life figure for every runway light, inset light, elevated light or approach lighting fixture.
04 · Thermal Management

LED Inset Light Thermal Management

Heat from the LED and driver flows through a spreader and finned body to the air.

HEAT MANAGEMENT SIDE VIEW OF A FIXTURE · HEAT FLOW DRIVER LED OR LAMP: HEAT SOURCEHEAT SPREADERDRIVER ELECTRONICSFINS SHED HEAT TO AIRSEALED LENSMOUNT AND BASE THE HEAT PATH ConductMetal draws heat from the source SpreadBody and fins widen the surface area ReleaseAir carries the heat away SCHEMATIC · HEAT PATHS DIFFER BETWEEN LAMP, LED, ELEVATED AND INSET FIXTURES · NOT TO SCALE
Figure 4. Thermal management in a fixture: the heat path from LED and driver to the surrounding air.
AGL Visual Encyclopedia: Heat management system Overheating LED module in a fixture

Thermal management is an important design consideration for inset runway and taxiway lights.

Inset fittings are installed within or flush with the pavement, and their design and mounting arrangements influence heat transfer from internal components. The permitted operating temperature and heat dissipation must be considered as part of equipment selection and installation.

4.1 Factors Affecting Thermal Performance

  • LED and driver design.
  • Internal heat-transfer paths.
  • Fixture body and optical assembly design.
  • The pavement interface and installation arrangement.
  • Ambient temperature and operating conditions.
  • Heat generated by internal electronics.
  • Contamination or deterioration affecting the intended heat-transfer arrangement.
  • The equipment's specified operating limits.

Use the manufacturer's installation and maintenance requirements to establish the permitted operating conditions. Do not assume that all inset fittings have the same thermal design.

4.2 Why Thermal Management Matters

Excessive operating temperature can reduce component reliability and accelerate deterioration. A fixture may continue to illuminate while experiencing degradation that is not obvious during a brief visual inspection.

Appropriate product selection, installation, inspection and maintenance help preserve the intended operating conditions.

4.3 Snow and Ice Considerations

LEDs generally emit less infrared energy toward the lens than conventional incandescent sources. This can affect the way snow and ice accumulate on exposed optical surfaces in some environments.

The FAA's airfield LED technical review identifies snow and ice accumulation as a concern reported by airports operating in cold conditions, where certain installations use heating elements in conjunction with LED fixtures. The need for such provisions is product- and environment-specific, not universal. FAA airfield LED review.

For airports exposed to snow or icing, check the applicable product design, manufacturer guidance, environmental conditions and approved winter-maintenance arrangements.

05 · Brightness & Colour

LED Brightness, Colour and Operational Compatibility

LED brightness against halogen at each brightness step, and ways of grouping mixed circuits.

ONE SERIES LOOP · TWO FIXTURE TYPES LED BRIGHTNESS RELATIVE TO HALOGEN, BY STEP ILLUSTRATIVE · SHAPE ONLY 100% 150% EVEN B1 2.8 A B2 3.4 A B3 4.1 A B4 5.2 A B5 6.6 A MISMATCH GROWS AT LOW STEPS MATCHED AT FULL STEP HOW THE TWO TYPES ARE GROUPED ALTERNATING FIXTURES UNEVEN LOOK TWO BLOCKS ONE CHANGE POINT WHOLE CIRCUIT ONE TYPE EVEN CCR SAME CURRENT TO EVERY LIGHT TRANSFORMERS EACH MATCHED TO ITS OWN LOAD FIXTURES DIFFERENT CURVES COLOUR AND RESPONSE STEP CHECK OUTPUT AT EVERY STEP NOT ONLY THE FULL STEP AIRFIELD LOOK EVEN TO THE PILOT? GROUP TO KEEP IT SO THE SAME CURRENT DOES NOT MEAN THE SAME LIGHT · GROUP THE TYPES AND CHECK EVERY BRIGHTNESS STEP
Figure 5. Mixed halogen and LED circuits: brightness mismatch grows towards the low steps (illustrative only).
AGL Visual Encyclopedia: Mixed halogen and LED circuits LED driver and CCR flicker

A measured colour point plotted against its permitted region on a chromaticity chart.

CHROMATICITY CHART · SCHEMATICCHROMATICITY xCHROMATICITY yxyOUTSIDE LIMITMEASURED POINT123451MEASURED POINTThe light's x, y coordinates2PERMITTED REGIONArea for that light colour3COLOUR BOUNDARYEdge of the allowed region4OUTSIDE POINTColour fails the limit5INSTRUMENTSpectroradiometer or colorimeterSCHEMATIC · REGION AND POINTS ARE ILLUSTRATIVE, NOT STANDARD LIMITS
Figure 6. Colour measurement: a measured point inside the dashed permitted region, and one outside it.
AGL Visual Encyclopedia: Colour measurement Colour coordinates AGL colour code summary

LED technology can provide distinctive optical performance, but the perceived brightness and colour of an LED fixture may differ from those of a conventional light source.

Airfield lighting must meet its specified performance and operational requirements. A technology change should therefore be evaluated through the applicable equipment qualification, design and acceptance processes.

Key Considerations

Photometric performance

Confirm that the fixture meets the required intensity distribution and other specified optical characteristics.

Chromaticity

Verify the required light colour and applicable colour performance requirements.

Brightness perception

Do not assume that fixtures with similar nominal settings will necessarily appear identical under all visual conditions.

Control and dimming

Confirm that the equipment supports the proposed operating settings and that these are compatible with the installed circuit and approved procedures.

Environmental performance

Check temperature, moisture, mechanical, ingress-protection and other relevant requirements.

Aircraft vision systems

Where relevant to the airport and its users, evaluate the applicable compatibility considerations for systems such as Enhanced Flight Vision Systems (EFVS), Enhanced Vision Systems (EVS) and night-vision technologies. The FAA's technical review discusses research findings concerning some LED characteristics and these technologies. The impact depends on the specific equipment and application.

System approval

Confirm that the proposed product meets the requirements governing the project. Compliance with one authority's equipment qualification programme does not automatically establish compliance with every other authority's requirements.

The current FAA specification AC 150/5345-46F addresses runway, taxiway, heliport and vertiport light fixtures in its jurisdiction. For US projects, consult the FAA's current specification record. For Indian or other projects, verify the applicable national and airport requirements.
06 · Energy Management

AGL Energy Management

Measure, reduce, match and review the energy used by the system.

ENERGY-EFFICIENT AGL · LESS POWER FOR THE SAME REQUIRED LIGHT SAVE ENERGY · KEEP COMPLIANCE · NEVER TRADE AWAY VISIBILITY 1 MEASURE Baseline power use Where the losses are Load per circuit STAGE: baseline 2 REDUCE Efficient LED fixtures Efficient CCRs Lower cable losses STAGE: efficiency 3 MATCH Intensity suits conditions Unused sections off Only where allowed STAGE: operation 4 VERIFY Saving measured Photometry still compliant Circuit still balanced STAGE: proof RESULTS BECOME THE NEW BASELINE FOR THE NEXT ROUND WELL SUITED TO LOWER POWER · LOWER RUNNING COST Less energy used, less heat, often less maintenance LIMITS COMPLIANCE · COMPATIBILITY · PAYBACK Required light output must never be reduced DONE WITHIN THE APPROVED DESIGN AND REQUIREMENTS · NEVER AT THEIR EXPENSE SCHEMATIC · SIMPLIFIED · NOT TO SCALE · SAVINGS VARY BY SITE AND EQUIPMENT
Figure 7. Energy-efficient AGL: four stages from a power baseline to intensity steps matched to conditions.
AGL Visual Encyclopedia: Energy-efficient AGL Renewable energy integration Intensity control

An AGL energy-management programme should assess energy consumption without compromising the required visual guidance or approved operating arrangements.

6.1 Energy-Management Review

A structured review may include:

  • Recording baseline energy consumption.
  • Identifying the operating profile of each system.
  • Reviewing the approved brightness settings and lighting controls.
  • Evaluating LED replacement proposals.
  • Assessing CCR, transformer and circuit compatibility.
  • Comparing energy use at equivalent operating settings.
  • Reviewing maintenance records and recurring equipment failures.
  • Establishing energy and maintenance performance indicators.
  • Documenting the results after a completed retrofit.

6.2 Operating Schedules and Brightness Settings

Where lighting controls allow approved scheduling or intensity selection, the energy impact depends on the equipment's actual behaviour at those settings.

Control changes must remain consistent with the approved AGL design and operational requirements. Energy reduction should not be achieved through unauthorized changes to brightness, automatic control, circuit configuration or required visual guidance.

6.3 Energy Monitoring

Useful monitoring information may include:

IndicatorPurpose
System input energyTracks consumption over the chosen measurement period
Operating hoursEstablishes the duration of use
Operating mode or settingAllows comparison between different operating conditions
Number of active fixturesHelps interpret changes in system load
Maintenance eventsHelps explain changes in power demand or system condition
Fault and alarm recordsProvides context for abnormal consumption or system availability
Retrofit date and configurationSupports before-and-after comparisons
Use consistent measurement boundaries and record any material changes to the installed equipment during the evaluation period.
07 · Retrofit

LED Retrofit Considerations for Existing AGL Systems

The load on the same CCR as a share of its rating, before and after the change.

SAME CIRCUIT · SAME CCR · THREE STATES OF LOAD 1 · HALOGEN (BEFORE) CCR LOAD, SHARE OF RATING MINIMUM LOAD (ILLUSTRATIVE) 0100% ABOUT 68% WELL INSIDE THE CCR RANGE 60 × 45 W LAMPS TRANSFORMERS CLOSE TO RATING 2 · LED, NOTHING ELSE CHANGED CCR LOAD, SHARE OF RATING MINIMUM LOAD (ILLUSTRATIVE) 0100% ABOUT 15% BELOW THE LOAD WINDOW 60 × ABOUT 10 W LEDs TRANSFORMERS LIGHTLY LOADED 3 · LED, LOAD MATCHED CCR LOAD, SHARE OF RATING MINIMUM LOAD (ILLUSTRATIVE) 0100% ABOUT 58% BACK INSIDE THE WINDOW CCR, TRANSFORMERS OR BALANCING LOAD MATCHED TO THE NEW LOAD FIXTURE LOAD LED, NOT HALOGEN MUCH LOWER TRANSFORMER RATING VS NEW LOAD LIGHTLY LOADED? CIRCUIT TOTAL LOADS PLUS LOSSES MUCH LOWER CCR WINDOW MINIMUM TO RATED LOAD STILL INSIDE? STEP CHECK CURRENT, LIGHT OUTPUT AT EVERY STEP A RETROFIT IS NOT A LAMP SWAP · CHECK THE FIXTURE, THE TRANSFORMER, THE CCR AND THE CIRCUIT TOGETHER
Figure 8. LED retrofit on a halogen series circuit: CCR load as a share of its rating in three panels.
AGL Visual Encyclopedia: LED retrofit on a halogen series circuit Halogen to LED migration Mixed halogen and LED circuits

Converting an existing lighting installation to LED involves more than exchanging the light source.

The compatibility assessment should cover the fixture, electrical circuit, associated components, controls, installation requirements and approval basis.

7.1 Retrofit Assessment Checklist

Assessment areaWhat to verify
Existing equipmentRecord the current fixture type, model and relevant ratings
Proposed LED fixtureConfirm the exact model and intended application
Photometric performanceVerify the proposed fixture's optical characteristics against the required specification
Electrical circuitAssess compatibility with the existing power and circuit arrangement
CCRConfirm suitability for the proposed load and fixture requirements
Isolating transformersCheck transformer compatibility with the intended equipment and operating characteristics
Connectors and cablesVerify the required connection arrangement and compatibility
Control functionsConfirm support for the required operating settings, monitoring and interfaces
Environmental suitabilityReview temperature, moisture, ingress and other applicable environmental requirements
Mechanical fitVerify the mounting arrangement and installation requirements
Qualification and approvalsIdentify the required product qualification, test evidence and project acceptance requirements
Maintenance supportReview warranty, spare-parts availability and maintenance instructions
TestingEstablish the required inspection, circuit, functional and photometric verification
Commercial assessmentCompare purchase, installation, energy and lifecycle costs

7.2 Existing CCR and Series Circuit Compatibility

A proposal to use LED fixtures on an existing AGL series circuit requires a documented technical assessment.

Check the existing CCR characteristics, circuit configuration, isolating transformers, cable and connector arrangement, fixture electrical characteristics and approved operating settings.

The assessment must use the manufacturer's documentation and relevant system requirements. Do not assume that a fixture is compatible just because it is designed for a nominally similar series-circuit application.

7.3 Existing Transformers and Connectors

Determine whether the existing transformer and connector arrangement is suitable for the proposed LED fixture.

The review should consider the equipment specifications, compatibility information, connector configuration and required testing or acceptance documentation.

Any necessary transformer, connector or circuit changes should be included in the technical and commercial scope rather than treated as an unforeseen installation detail.

7.4 LED Retrofit Commissioning

After an approved retrofit, complete the inspections, tests and verification activities specified for the project.

Depending on the equipment and work performed, these may include checks of installation, electrical compatibility, circuit operation, control functions and photometric performance.

Record the results against the applicable acceptance criteria and follow the airport's approved handback process.

08 · Maintenance

LED Airfield Lighting Maintenance

Seat the module on its heat sink, reconnect the driver and renew the seals.

THE LED MODULE · SECTION approved part, cool mount, sealed THE CIRCUIT · SCHEMATIC isolated first, tested after refit PAVEMENT DRIVER FROM TRANSFORMER 1 2 3 CCR OFF LOCKED OUT FIRST SERIES CIRCUIT FIXTURE ALL LEDS LIT AFTER REFIT 4 5 1SAME APPROVED MODULEtype, colour and optics for the fixture 2SEATED ON THE HEAT PATHflat on the heat sink, thermal pad as specified 3CONNECTOR AND SEALlatched, polarity right, gasket renewed 4ISOLATED, LOCKED OUTcircuit proved dead before opening 5TESTED AFTER REFITall LEDs lit evenly, current normal CORRECT REPLACEMENTAPPROVED MODULE, COOL MOUNT, SEALEDSafe to work on, even light, long LED life WRONG REPLACEMENTLIVE, WRONG MODULE, POOR CONTACTShock risk, off-spec light, overheated LEDs SCHEMATIC · NOT TO SCALE · FOLLOW THE MANUFACTURER’S INSTRUCTIONS
Figure 9. LED module replacement: module seated on a heat sink with a thermal pad, connector to the driver, renewed gasket seals.
AGL Visual Encyclopedia: LED module replacement Driver replacement LED failure

LED equipment can reduce some routine maintenance activities, but it does not eliminate the need for inspection, testing or defect investigation.

8.1 Maintenance Activities

  • Inspect the fixture for physical damage and deterioration.
  • Check optical surfaces for contamination.
  • Review reported failures and recurring defects.
  • Inspect accessible connections and mounting arrangements as required.
  • Review driver and equipment alarms where available.
  • Check thermal or environmental concerns identified by the manufacturer.
  • Verify control functions where included in the maintenance task.
  • Review the operating history and prior replacement records.
  • Perform required photometric or functional checks.
  • Record corrective actions and required follow-up.

8.2 When a Fixture Fails

A non-operating LED fixture may have a driver, connection, electrical, environmental or other component problem. The LED source itself is not necessarily the failed component.

Investigate the failure using the approved equipment-specific procedure. Record the symptoms and test results before deciding whether the fixture, driver or associated circuit component requires replacement.

Related reading: Why Airfield Lights Fail.

8.3 Monitor Performance Over Time

Where required by the maintenance programme, inspect or measure lighting performance at defined intervals and compare the results with the applicable requirements.

Consider both physical condition and performance. A fixture may continue operating even when its output, colour characteristics or intensity distribution has changed.

Use the inspection interval, acceptance criteria and corrective-action process established for the particular system.

09 · Lifecycle Cost

Lifecycle Cost: Initial Price Versus Long-Term Value

Six steps from scope to review, with actual costs feeding the next budget.

LIFECYCLE COST · EVERY COST OF AN ASSET OVER ITS WHOLE LIFE COUNT EVERYTHING · COMPARE FAIRLY · CHECK AGAINST ACTUALS 1 SCOPE Asset or system Study period set Costs to include STEP: define 2 IDENTIFY Buy and install Operate, maintain Renew and dispose STEP: list 3 ESTIMATE Quantities and rates Assumptions written Timing of costs STEP: price 4 COMPARE Same period, same scope Whole-life totals Risk and performance STEP: weigh 5 TRACK Actual costs logged Against the estimate From work records STEP: measure 6 REVIEW Variances explained Assumptions updated Plans adjusted STEP: improve ACTUAL COSTS FEED PLANNING: BUDGETS, REPAIR OR REPLACE, RENEWAL TIMING INPUTS PRICES · ASSET LIFE · MAINTENANCE DATA · FAILURE RATES What the estimate is built from OUTPUT WHOLE-LIFE COST · OPTION RANKING · BUDGET Hands over to total cost of ownership POOR COST VIEW: PRICE-ONLY BUYING · HIDDEN COSTS · BAD TIMING SCHEMATIC · SIMPLIFIED · NOT TO SCALE · STEPS OVERLAP
Figure 10. Lifecycle cost: scope, identify, estimate, compare, track and review, with a return path to planning.
AGL Visual Encyclopedia: Lifecycle cost Total cost of ownership Warranty lifecycle

An LED retrofit may have a higher initial purchase cost than a conventional replacement, depending on the products and scope. A lifecycle comparison helps determine whether the expected energy, maintenance and replacement benefits justify the investment.

9.1 Costs to Include

Cost categoryTypical items
Initial equipmentLED fixtures, drivers, required accessories and associated equipment
EngineeringDesign review, photometric calculations and compatibility assessment
InstallationLabour, access arrangements and installation work
Circuit changesCCR, transformer, cable, connector or control changes where required
Testing and commissioningRequired inspections, tests and acceptance records
EnergyElectricity consumption over the evaluation period
Planned maintenanceScheduled inspection, cleaning and servicing
Corrective maintenanceRepairs, replacement parts and associated labour
Spare partsStockholding and replacement equipment
Operational impactRelevant, documented consequences of outages or maintenance activities
SupportWarranty, technical support and service arrangements
Include only costs relevant to the actual project and avoid counting the same activity in more than one category.

9.2 Basic Lifecycle Cost Formula

For a simple undiscounted comparison:

Lifecycle costLifecycle cost = Initial cost + Energy cost + Maintenance cost + Replacement cost + Other included costs

For a more rigorous investment evaluation, costs occurring in future years may need to be converted to present value using the organization's approved financial method.

Compare the existing and proposed systems over the same evaluation period and state all assumptions.

9.3 Payback Period

A simple payback estimate can be calculated as:

Payback periodPayback period = Initial incremental investmentAnnual net cost saving

Where annual net saving includes the applicable annual energy and maintenance cost differences, with the assumptions documented.

This is a simplified measure. It does not independently account for discounting, changing electricity tariffs, equipment replacement timing or other financial factors.

9.4 Lifecycle Comparison Checklist

Lifecycle comparison

Use a defined evaluation period.
Confirm the quantities and specifications of both systems.
Record the initial equipment and installation costs.
Establish comparable annual operating hours.
Use measured or verified system input power.
Include applicable electrical-system losses.
Estimate maintenance and replacement costs from defensible assumptions.
Consider required compatibility and infrastructure modifications.
Include warranty and support conditions.
Document assumptions, exclusions and sensitivity to key variables.
Evaluate the final result against the project's technical and operational requirements.
The lowest initial purchase price is not always the lowest lifecycle cost, but lifecycle claims should be supported by transparent data and assumptions.
10 · Common Mistakes

Common Mistakes in LED Airfield Lighting Projects

Assuming a universal energy-saving percentage

Actual savings depend on the existing equipment, replacement system, circuit characteristics, operating profile and measurement method.

Using light-source lifetime as the life of the complete fixture

Drivers, seals, connectors, optics and other components can have different failure or degradation patterns.

Comparing fixture wattage without considering the system

AGL circuits can include electrical equipment and losses beyond the luminaire itself.

Ignoring CCR compatibility

Existing regulators and series circuits must be assessed against the proposed LED equipment.

Overlooking transformer and connector compatibility

Existing components should not be assumed suitable without review.

Selecting products without reviewing photometric data

The fixture must meet the applicable optical requirements, not merely fit the installation.

Ignoring thermal conditions

Operating temperature can influence component life and reliability.

Assuming LEDs eliminate maintenance

Inspection, cleaning, testing, defect management and component replacement may still be required.

Ignoring aircraft and operational considerations

Brightness perception, colour, control behaviour and relevant vision-system compatibility should be considered where applicable.

Skipping post-retrofit verification

The required tests and acceptance checks must be completed under the approved project procedure.

11 · Retrofit Checklist

LED Airfield Lighting Retrofit Checklist

Use this checklist during the initial review of a proposed LED conversion.

Technical Review

Define the systems and fixtures covered by the retrofit.
Record existing product specifications and system characteristics.
Obtain verified data for the proposed LED fixtures.
Confirm applicable standards and product qualification requirements.
Assess photometric and chromaticity compliance.
Review CCR, transformer, cable and connector compatibility.
Confirm control and monitoring requirements.
Assess thermal, environmental and mechanical suitability.
Consider any applicable aircraft vision-system compatibility issues.
Identify necessary infrastructure modifications.

Energy & Commercial Review

Establish baseline consumption and operating hours.
Calculate expected LED system energy consumption.
Document energy and tariff assumptions.
Compare initial equipment and installation cost.
Estimate maintenance, spare-parts and replacement costs.
Assess warranty and product support.
Calculate lifecycle cost and payback where appropriate.
Record assumptions, exclusions and uncertainties.

Installation & Acceptance

Confirm approved drawings and installation details.
Confirm the authorized work plan and access arrangements.
Complete the required installation inspections.
Perform the specified electrical, circuit and functional checks.
Complete photometric verification where required.
Record test results and outstanding defects.
Update equipment and maintenance records.
Complete the required technical and operational handback.
AGL Engineering Hub

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Runway, Taxiway & Approach Lighting

Surface Movement & Safety

PAPI

Electrical Engineering & Power

Photometry & Testing

Maintenance, Inspection & Safety

Resources, Documentation & Careers

FAQ

LED Airfield Lighting FAQ

Q1How long do LED airfield lights last?

The useful life depends on the particular fixture, component design, operating conditions, thermal management and stated performance criteria. Review the manufacturer's data for the complete airfield light rather than applying one generic service-life value to every fixture.

Q2Do LED runway lights reduce energy consumption?

They can reduce energy use compared with a suitable conventional baseline, but the actual saving depends on the existing equipment, replacement system, operating hours, CCR and transformer characteristics, and other relevant loads. Use system-level data and comparable operating assumptions.

Q3What is L70 in LED lighting?

L70 is a lumen-maintenance measure referring to the point at which light output has declined to 70% of its initial value under the stated evaluation method. It does not guarantee that every component will continue operating until that point.

Q4Can LED fixtures be installed on any existing AGL circuit?

No. Compatibility with the CCR, series-circuit characteristics, isolating transformers, connectors, control system and approved performance requirements must be assessed before installation.

Q5Why is thermal management important in LED airfield lights?

Excessive operating temperature can accelerate component deterioration. The fixture design, thermal path, installation arrangement and environmental conditions should remain within the manufacturer's specified limits.

Q6Do LED fixtures require less maintenance?

They may reduce certain maintenance activities, particularly lamp replacements, but they still require inspection, cleaning, troubleshooting and replacement of failed or deteriorated components as necessary.

Q7Can I estimate LED energy savings using fixture wattage alone?

Fixture wattage can provide an initial estimate, but a reliable AGL comparison should consider the electrical system, operating settings, system losses, auxiliary loads and operating hours. Use measured or verified input-power information wherever available.

Q8Do LED fixtures work with every AGL dimming or control arrangement?

Not necessarily. Confirm the product's supported control functions and compatibility with the installed CCR and control infrastructure. Any operating changes must also comply with the approved AGL requirements.

Q9Should a retrofit include photometric testing?

Follow the project specification and approved acceptance procedure. Where required, photometric verification helps establish whether the installed system meets the specified performance criteria.

Q10How much do LED airport lighting energy savings amount to?

LED airport lighting energy savings come mainly from lower fixture power than lamp-based equivalents, which also reduces CCR loading. Actual savings depend on the fixtures replaced, the circuit loading, brightness-step operating hours and the electricity tariff. Estimate savings from the airport's own load data rather than a generic percentage.

Q11What is airfield lighting energy management?

Airfield lighting energy management means monitoring and controlling how much energy the lighting uses: efficient fixtures, correctly sized CCRs, using lower brightness steps when conditions allow and reviewing consumption data. Airfield lighting energy management must never compromise required visibility or safety performance.

Final Note

Assess the Complete System, Then Verify

Each stage of an LED change has a gate before the next one starts.

SIX STAGES · EACH WITH A GATE 1 SURVEY BASELINE LOAD GATE: KNOW THE LOAD 2 DESIGN LOAD MATCH GATE: CCR + XFMR OK 3 PROCURE APPROVED + SAMPLE TEST GATE: PASSES TESTS 4 INSTALL CIRCUIT BY CIRCUIT GATE: PROVED DEAD FIRST 5 COMMISSION STEPS, LOAD, OUTPUT GATE: MEETS REQUIREMENT 6 HAND OVER RECORDS + SPARES GATE: RECORDS UPDATED FAILED CHECK · BACK TO DESIGN ONE CIRCUIT AT A TIME · A MIXED CIRCUIT IS A DESIGN DECISION OF ITS OWN CIRCUIT A COMMISSIONED CIRCUIT B IN WORK · ISOLATED CIRCUIT C HALOGEN · WAITING SURVEY FIRST · MATCH THE LOAD BEFORE ANYTHING IS INSTALLED · NO CIRCUIT IS ACCEPTED UNTIL IT PASSES ITS CHECKS
Figure 11. Halogen-to-LED migration: survey, design, procure, install, commission and verify, with a gate under each stage.
AGL Visual Encyclopedia: Halogen to LED migration LED retrofit on a halogen series circuit

LED airfield lighting can offer energy and maintenance advantages, but its suitability must be established through a complete technical and commercial assessment.

Compare verified photometric and electrical performance, declared component and fixture life, system compatibility, environmental conditions, maintenance requirements and lifecycle costs. After installation, complete the required inspections, tests and acceptance process before the system is handed back.

This guide provides general educational information. Final selection, design, procurement, installation and acceptance must follow the applicable aviation requirements, approved project documents and manufacturer instructions.

Technical References

Verify the current applicable editions, amendments and local requirements before using these materials for engineering or procurement decisions.
Field Insight

Engineering & Expert Notes

Savings Depend on the Baseline
Energy

Calculate savings from actual load and operating hours, not catalogue values.

Lifespan Claims Need Conditions
Lifespan

Check how life is defined and under what temperature and operating conditions.

Heat Is the Main Lifespan Variable
Thermal

Look at mounting, housing and pavement temperature.

Count Whole-Life Cost
Cost

Include maintenance, spares and downtime as well as purchase price.

Check Retrofit Effects on the Circuit
Retrofit

A lower load changes the circuit. Review CCR loading and monitoring behaviour.

Monitor Output Over Time
Monitoring

Photometric checks show gradual depreciation that electrical checks do not.

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